BIW Design Engineer

Description

• Create Parametric Surface models of Under body components of BIW as per
• Packaging requirements
• Design standards
• Performance criteria
• Geometrical requirements
• Create Associative Assembly models
• Responsible for meeting DVP&R and DFMEA by virtual analysis by interacting with necessary CAE teams
• Take part in periodic design reviews for all the project assigned, update status and concerns
• Ensure the Design meet all design criteria and mating part criteria from other functional areas, confirm to

Regulatory standards, best practices, voice of customer

• Adhere to TC/ PLM system rules and maintain part history
• Maintain the structure as per EBOM in TC / PLM system • Release parts and assemblies as per Corporate Release Process • Work with EBOM Team to maintain structure up to date • To assist the PC/PR (development team) to do the technical feasibility, design robustness, component manufacturability and the compliance of technical documentation • To ensure the completeness/availability of all documents necessary for tooling release. • Participate in Supplier Technical Reviews • To interact with the suppliers & plant to understand any issues & ensure the issues are addressed with appropriate feedback without leading to any delay in delivery • Assist PC/PR in providing engineering support to problem solving activities at the assembly plant from pilot phase through launch / post launch • Support the Change management by design changes and /or incorporating feed backs from Development team • DMU check for clash and clearances • Work with PC/PR and participate in the diagnostic activities on the relevant systems/components Task / Deliverables • In the area of competence can be responsible for: • Support Manager/ lead for Execution of robust, quality, cost and weight efficient designs that ensures successful launch while meeting program objectives. • Support standardization, re-use, harmonization, benchmarking, and lessons learned activities in his/her domain, ensuring the application of corporate technical best practices. • Support team to develop technical solutions, supplier co-ordination, ensure part quality for builds, build process development, root-cause issues, verify best practices read across and technical integrity in case of changes • Support product diversity definition per KPI requirements along with Vehicle Program team, Product planning and Brand and Supplier • Support for Source Package development. • Within his/her responsibilities he/she must support to guarantee the conformity to Internal Control System rules.

5. COMMUNICATIONS & WORKING RELATIONSHIPS:

Internal

External:

6. PERFORMANCE INDICATORS (INDICATIVE):

To meet Key vehicle, launch milestone with Cost, Quality per given timeline

7. QUALIFICATIONS, EXPERIENCE & SKILLS:

Qualifications/Skills and Experience:

• Education: B.E. / B. Tech. / M. E / M. Tech Mechanical / Automotive / Electrical engineering.

Experience:

• Minimum of 8 years of relevant experience with CAD design experience – UG NX / CATIA Essential Skills • Advanced Surface Modeling /Assembly Modeling using UG NX-Sheet metals • Section study • DMU Analysis • Teamcenter (TC) / PLM / EBOM • DVPR & DFMEA • Vendor Development / SCM • Design for manufacturing • Issue resolution for process & performance related issues • Weight & Cost optimization on Front end , Ctr floor & RR floor. • Knowledge in GD&T, Sheet Materials • Knowledge on Sheet metal welding process • Robust modelling techniques • Knowledge of Welding fixture design, Gun access study, Painting and sealing process requirement

8. COMPETENCIES, CORE VALUES, BEHAVIOURS: -

• Discussion with the VPE & Supplier contact for freezing the design on commodities
• OEM experience
• Knowledge on Homologation & Regulation understanding.
• Problem solving experience with innovative solution with Quick turn around
• Good team player , Commitment to finish the design Proposals with the