VAT Manufacturing Malaysia Sdn Bhd
Lean Manager
Skills
2 months ago
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Important information
Contract type:
Permanent
Location:
George Town, Penang, Malaysia
Work mode:
Onsite
Published on:
17 August 2026
What they need
Your responsibilities include, but not limited to
- Continuous Improvement Execution & Impact Delivery
· Lead and deliver structured improvement initiatives (Kaizen, VSM, flow optimization, waste elimination)
· Translate site performance data into prioritized improvement actions
· Drive measurable impact on productivity, lead time, quality, and cost
· Ensure initiatives deliver sustainable results and are embedded into daily operation
- Lean Deployment & Shopfloor Integration
· Act as the main Lean contact at site, supporting deployment of Lean principles and tools
· Establish and sustain daily performance management routines (tiered meetings, Gemba, visual management)
· Connect shopfloor performance to structured problem solving and escalation routines
· Support implementation of stable processes (standard work, flow, takt, SMED, 5S)
- Digital-to-Shopfloor Value Realization
· Translate digital dashboards and analytics into actionable shopfloor improvements
· Ensure a closed-loop process: data → action → execution → KPI validation → sustainment
· Work closely with digital, analytics, and industrial engineering teams
- Capability Building
· Coach and develop operators, specialists, and leaders in Lean methods and problem-solving
· Support development of Green Belt project pipeline and CI capabilities
· Act as facilitator for structured problem solving (A3, DMAIC, 8D)
- Governance & Performance Tracking
· Monitor and report Lean performance and project impact (aligned to DarWin / site targets) · Ensure prioritization of initiatives based on business impact
· Support Lean assessments and ensure adherence to Lean standards.
- Cross-Site Collaboration
· Share and implement best practices across CH, RO, MY
· Contribute to harmonized Lean systems and standards across sites
· Collaborate with GIE, Operations Excellence, Quality, SCM, Production leaders
- Scope & Organizational Context
· The Lean Manager is accountable for local execution and impact delivery, while methods, standards, and governance are defined by Global Industrial Engineering.
· May coordinate or guide local CI resources (e.g. technicians, engineers), depending on site maturity
· Works under functional guidance of Global Continuous Improvement leadership, while operating within local site structure
· Accountable for local execution and impact, in alignment with global Lean governance
- Key Performance Indicators
· Measurable improvement delivered (productivity, cost, quality, lead time)
· Continuous Improvement pipeline value of projects and successful project execution rate (measurable impact on Cash Flow, P&L, and Cost Avoidance)
· % of initiatives delivering validated and sustainable impact
· Lean maturity improvement (assessment results from externally moderated facilitators e.g. UMS, Kaizen Institute)
· Development of site CI capabilities (Green Belt pipeline of projects)
Key Requirements:
- 5 to 8 years of experience in Operations, manufacturing and Lean Six Sigma production methods
- Experience leading Lean or CI initiatives in a manufacturing/industrial environment.
- Demonstrated ability to run Kaizen events, VSM, process mapping, and waste elimination activities.
- Proven facilitation experience: ability to mentor teams and influence across multiple levels of the organization
- Track record of delivering measurable improvements in throughput, quality, cost, or material flow.
- Experience with structured problem solving methodologies.
- Strong understanding of Lean principles and continuous improvement methods
- Hands-on mindset with ability to drive implementation on shopfloor
- Strong facilitation, communication, and change management skills
- Ability to engage with both frontline teams and leadership
- Analytical thinking with basic capability in data analysis (e.g. Excel, dashboards)
- Ability to translate data into actionable improvements
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