2nd shift Controls Engineer (1156488)

Location: Montgomery, AL

Salary: $100,000.00 USD Annually - $110,000.00 USD Annually

Description Senior Controls & Automation Engineer **Montgomery, AL

Direct Hire

Work Schedule: Second Shift (2:00 PM - 11:00 PM)

Salary: Up to $110,000 + OT Eligible

Relocation Assistance: Available** Position Summary Seeking a Senior Controls & Automation Engineer to lead the design, implementation, maintenance, troubleshooting, and optimization of industrial automation and control systems. This role involves PLC/HMI programming, robotics, vision systems, commissioning, validation, process improvements, and electrical design support in a manufacturing environment.

Required Qualifications

• Bachelor's Degree in Engineering (Required)

• Electrical Engineering preferred

• Other engineering disciplines considered

• 5+ years of experience designing and maintaining:

• PLC-based control systems

• HMI-based control systems

• Automation systems

• Experience with:

• Implementation

• Commissioning

• Validation

• Troubleshooting

• Strong knowledge of industrial automation systems and controls.

Key Responsibilities

• Design, install, maintain, and optimize automation and control systems.

• Support manufacturing operations across all shifts.

• Program, modify, and troubleshoot:

• PLCs

• HMIs

• Robotics systems

• Vision systems

• Torque Control Boxes and Torque Guns

• Create and maintain:

• PLC/HMI documentation

• Functional specifications

• Recipe parameter tables

• Standard operating procedures

• Develop:

• Panel layouts

• Bill of Materials (BOMs)

• Wiring schematics

• Read, interpret, and redline electrical drawings.

• Troubleshoot electrical and automation issues on manufacturing equipment.

• Create electrical designs for new equipment and infrastructure projects.

• Lead equipment upgrades and automation improvement initiatives.

• Support commissioning and validation activities.

• Participate in Factory Acceptance Testing (FAT).

• Supervise contractors and trades during equipment installations.

• Identify automation issues and implement corrective actions.

• Assist continuous improvement and Six Sigma initiatives.

• Support process investigations and manufacturing improvements.

Technical Requirements PLC & Controls

• PLC Programming

• Rockwell Automation Software:

• RSLogix 500

• RSLogix 5000

• PanelBuilder32

• RSView

• RSLinx

• HMI Programming & Configuration

• DCS Programming

Automation & Robotics

• Robotics Programming
• Robotics Troubleshooting
• Vision Systems
• Automation Failure Analysis
• Manufacturing Equipment Integration

SCADA & Systems

• HMI / SCADA Configuration
• Control System Design
• Industrial Automation Systems

Engineering & Design

• Electrical Design
• Panel Design
• Wiring Schematics
• Electrical Drawings
• Equipment Design & Modification

Software & Tools

• Microsoft Excel
• Microsoft Word
• Microsoft Access
• Visual Basic

Compliance & Standards Knowledge

• OSHA
• NEC (National Electrical Code)
• NFPA Standards
• Industrial Safety Standards
• Commissioning & Validation Practices

Knowledge, Skills & Abilities

• Strong PLC Programming expertise.
• Strong HMI Programming expertise.
• Working knowledge of Robotics and Vision Systems.
• Project Management experience.
• Excellent troubleshooting and root-cause analysis skills.
• Ability to manage multiple automation projects simultaneously.
• Strong communication and documentation skills.
• Experience supporting high-volume manufacturing environments.

Ideal Candidate

• Bachelor's Degree in Engineering.

• 5+ years of Controls & Automation Engineering experience.

• Strong hands-on experience with:

• Rockwell Automation platforms

• PLC Programming

• HMI Development

• Robotics

• Vision Systems

• SCADA

• Experience with commissioning, validation, and manufacturing automation projects.

• Comfortable supporting off-shift manufacturing operations and leading automation initiatives.

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Contact: [email protected]

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