ABB Robotics Technician

ABB Robotics Technician Lafayette, IN | 1st and 3rd shift Available

JOB SUMMARY The ABB Robotics Technician supports and maintains automated robotic systems in a high-volume manufacturing environment. The role covers robot programming, troubleshooting, production support, program changes and process optimization, with the goal of keeping equipment downtime low. You’ll work with ABB robotic cells, automated fixtures, PLC controlled systems and related automation equipment to keep production safe and efficient.

RESPONSIBILITIES

• Give production support to automated robotic cells and robotic manufacturing systems
• Troubleshoot ABB robots and recover them from faults, alarms, crashes and production interruptions, getting systems back up quickly and safely
• Write, modify, optimize and troubleshoot ABB robot programs in RAPID for welding and material handling
• Do robot touch-ups, TCP verification, path corrections and position adjustments on the FlexPendant
• Support robotic applications including MIG welding, spot welding, material handling and pneumatic systems
• Diagnose and repair electrical, mechanical, pneumatic, hydraulic and robotic system issues
• Troubleshoot automated cells to find root causes and put corrective actions in place that cut downtime and improve reliability
• Read and interpret electrical schematics, blueprints, weld prints and technical documentation
• Troubleshoot and repair:
  • Servo drive systems
  • Motors and resolvers
  • Relays and control boards
  • Sensors and safety devices
  • Wiring harnesses and electrical panels
• Make minor fixture adjustments, shim changes and tooling corrections to meet manufacturing requirements
• Support and maintain communication networks including Ethernet/IP, PROFINET and DeviceNet
• Do offline programming and simulation in ABB RobotStudio
• Support integration and troubleshooting of PLC controlled automation systems
• Help with robot startups, program validation and production launches
• Follow all customer, plant and safety procedures when working around robotic and automated equipment
• Keep detailed records of repairs, troubleshooting and process improvements
• Communicate equipment concerns, downtime issues and shift updates to supervisors and team members
• Work independently with minimal supervision to support production

REQUIRED SKILLS & QUALIFICATIONS

• Experience programming and troubleshooting ABB robotic systems in an industrial manufacturing environment
• Knowledge of:
  • Robotics and automation systems
  • Electrical circuitry and controls
  • Pneumatics and hydraulics
  • Industrial mechanics
  • Servo systems and automation components
• Ability to troubleshoot electrical systems using schematics and prints
• Experience with:
  • TCP setup and verification
  • I/O troubleshooting and simulation
  • Program touch-ups and path modifications
  • Robot recovery procedures
• Familiarity with PLC controlled manufacturing equipment
• Proficient with Microsoft Office, including Word, Excel and Outlook
• Strong communication and problem solving skills
• Ability to prioritize tasks and respond quickly in a fast paced production environment