AET Ops Professional

Job Summary

Lead, Plan, organize, execute, and drive operations in Refinery 3, focusing on continuous improvements in production, cost, quality, while ensuring highquality product delivery that exceeds customer expectations and complies with safety, regulatory, and environmental standards as per PB/ Business target through flawless daily work management and a culture of excellence in AET and ensure effectiveness of cross functional collaboration in DMT.

Ensure that the process control system are in place and align it with the overall goals of the organization. Providing the roadmap for the future development and ensuring compliances with industrial standards and regulations

To deliver high quality products that meets/exceeds external customer expectations within industry standards with cost efficiency and timely delivery.

Dimensions

• Business/SBU/Unit Revenue: 52, 000 Crs (FY24)
• Ebidta: 2400 Crs (FY24)
• Business Workforce Number
• MG:630
• Staff: 410
• Worker: 900
• Contract: 5000
• Unit Workforce Number
• MG: 420
• Staff: 325
• OG: 900
• Workmen: 4000
• Contract: 659
• Total Strength: 1319 Nos
• Department Workforce Number
• Staff: 10 (Management), 13 (LMS)
• Company Workmen: 60
• Contract Workmen: 120
• Total Strength: 203 Nos
• Other Quantitative and Important Parameters for the Job: Budgets/Volumes/No. of Products/Geography/Markets/ Customers or any other parameter
• Budget as per PB Crs
• Number of units: 1
• Volume: Cathode: MT

Job Context

Birla Copper has a copper smelting and refining complex at Dahej producing copper cathodes, cast copper rods, precious metals such as gold silver and selenium, fertilizers, and other biproducts such as sulphuric acid, phosphoric acid etc. in multiple plants with different technologies requiring diverse competencies. There are approximately 1500 employees, across functions at the Dahej unit of which about 350 are in the management cadre. This role is responsible for the operations of Refinery 3. Anodes of 99.5% purity supplied by Smelter 3 is processed to produce cathode of LME grade A of 99.99% purity for sale in the market or supply to CCR plant for further processing as copper rod. Cathode, being registered under London Metal exchange requiring stringent quality control. The key aspect of this role is to ensure production of cathodes as per budgeted quantities with required quality specifications. Implementation of norms of relevant, quality standards and health, safety environment norms. It involves driving continuous improvement of efficiencies through process improvement and upgradation of skills.

• This role is responsible Sustainable Operation of Refinery 3 by finding creative solutions to long standing issues and recognizing AET / DMT team members for good work. The most critical element of the role is achieving desired product quality while meeting production target fulfilling LME compliances.
• Ensuring the efficient and effective planning of the Refinery by monitoring and controlling processes, analyzing production data, MIS of inward, outward and WIP and implementing process improvements. Optimize plant performance, product quality, and safety while minimizing costs and environmental impact.
• Tracking of inventory of Refinery at various production stages and ensuring that it is within targets, reconciling with monthly ficial records.

Major Challenges

• Refinery is highly complex, automated plant with synchronized operations of interlinked machines with a centralized communication management system

Critical Equipment

1. High Speed EOT Cranes (2 Nos.)
2. Rectifiers (4 Nos)
3. Cathode stripping Machine (2 Nos)
4. Anode Preparation Machine (1 Nos)
5. Spent Anode washing Machine (1 Nos)
6. Electrolyte Circulation Pumps (4 Nos)

• No of Confined Space: 16 Nos
• No of Total Work permit: 240 / month
• No of Special work Permit: 180 / month
• No of Haz Waste Management
  1. Cu As Sludge (30 MT)
  2. Liberator Cake (600 MT)

Power Consumption: 79 million KWh

No of SOP/SWI: 95 / 120

No of Trailers managed: 3 nos. per day (@24 Hrs basis)

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.