AH Fabrication Professional

Job Purpose

Monitoring Fabrication department s production activities for meeting specifications and deadlines of internal external customers by liaising with peer s departments and Fabrication Shift Supervisors.

Job Context

The global aluminum market is valued at USD 87. 84 billion in 2021 and is expected to grow 7. 5 % (CAGR) from 2022 to 2030. Increase in demand for lightweight and durable extruded products is driving the growth. Top aluminum extruders are investing and creating tough competition.

Hindalco Industries Limited have acquired the extrusion business of SAPA located at Kuppam, Andhra Pradesh through Business Transfer Agreement.

This plant is first of its kind, across the globe to have mill finish, anodized, powder coated, fabricated products manufactured under one roof. The profiles developed and manufactured are highly complex in nature, having critical die designs, challenging operations, involve highly skilled technicians, special machinery, and processes. This unit has two 8inch press with a capacity of 16, 000 TPA, anodizing 2500 TPA, powder coating 3200 TPA along with various fabrication machinery like manual robotic welding, CNC cutting machining centers, Flaring collaring, assembly lines serving for Building Construction (25%), Industrial (40%), Exports (25%) Automotive (7%), and Solar segments (3%).

The unit is increasing its business in automated warehouse system, premium anodizing finish products (exports), Solar energy and automotive (domestic) segments by increasing utilization of existing facility with additional shifts for continuous operation, setting up new fabrication facility, additional anodizing tanks and a brandnew extrusion press.

Kuppam Fabrication adds Value on Extruded Aluminium profiles by performing processes like MIG welding, CNC Machining, Cutting, Punching, Forming, Printing, Threading Assembly for Automotive, Formworks, Solar and Industrial segments. Kuppam Fabrication equipped with 8 Qualified welders, 3 4 Axis CNC Milling, Hydraulic and Mechanical Forming Punching, External 4start threading, Thermal drilling technologies and it can produce 300 to 400T per month.

Job Challenges

1. Maintaining Productivity, Quality for delivering targeted KPI s due to change in crew due to wide fluctuations in orders which are project based and majority of workforce is off roll.

Key Result Areas/Accountabilities

Safety

To build a strong Safety culture in the plant with the objective to make this factory

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