AIE Operator LPCS ITC 065

MISSION : To operate Automated Inspection Equipment (AIE) utilizing software programs to measure dimensions on castings and fixtures, verifies measurement printouts from Tech Card information for non-conforming parts to meet PCC and customer specifications.

PRINCIPAL ACCOUNTABILITIES: 1 - Automated Inspection Equipment (AIE) Operations Objective: to operate the AI Equipment to effectively and accurately inspect casting dimensions and ensure dimensional integrity; to measure dimensions for balancing and positioning of castings.

Essential Job Functions:

• Works from instructions to position castings on the automated inspection equipment.
• Selects and loads appropriate programs into the machine, per tech cards or SOP's.
• Follows instructions for placing and removing scale bars and reference targets per tech cards, PCP’s, and SOP’s.
• Initiates and monitors programs; operates AIE computers, software, and equipment.
• Responds to computer instructions and error messages during AIE operations.
• Calibrates and maintains AIE equipment per PCP’s
• Notifies Metrology Analyst, AIE Technician or 3D Scanning Engineer of any errors or issues that arise outside the normal functionality of the system
• Addresses daily and weekly operator checklists for AI Equipment
• Maintains other peripheral equipment in area including painting systems and washing systems.
• Coordinates Part, and Job movement to support operations.

2 - Inspection Evaluation Objective: to evaluate AIE computer inspection printouts for consistency with customer specifications and PCC standards.

Essential Job Functions:

• Reviews and interprets AIE inspection printouts.
• Marks parts for rework operations.
• Supplies reports and documentation on compliance with specifications.
• Generates layout inspection report on computer.
• Tests and troubleshoots inspection programs.
• Generate new techcards, upgrade older techcards.
• Generates airfoil contour plots and other specialized computer-generated output.

3 - Safety Objective: to take responsibility for and demonstrate safe work practices.

Essential Job Functions:

• Adheres to plant and department safety rules.
• Safely operates all equipment and tools.
• Identifies and reports safety problems.
• Completes all logs and records.
• Meets all production and quality standards.

4 - OTHER (MARGINAL) ACCOUNTABILITIES:

• Performs other tasks as directed.

ESSENTIAL EQUIPMENT, VEHICLES, TOOLS AND/OR MACHINERY USED:

• Coordinate Measuring Machine (CMM)
• ATOS 12M Triple Scan Plus
• GOM Scanbox 6130
• GOM VMR Software
• ATOS Professional software
• Polyworks Software
• Pallet jack
• Wrenches (allen and crescent, etc.)
• Hoist
• Forklift
• Rotary tables
• Mechanical measuring devices
• Computer
• Files

TRAINING:

• Training is provided on the job.
• PCC's Forklift Driving Safety Certification Training must be completed.

QUALIFICATIONS: Must Have:

• Ability to read, follow and interpret instructions on SOP's, Quality Control Manuals, Technique Cards, and technical specifications.
• Ability to perform basic mathematical calculations (addition, subtraction, multiplication, division), with geometry and trigonometry
• Ability to read, follow and interpret blueprints.
• Ability to communicate effectively, both orally and in writing.
• Physical ability to perform the essential job functions including lifting up to 25 lbs.
• Ability to be flexible and be held accountable for each qualification.
• Good communication.

Preferred:

• GD & T Training
• Ability to perform geometric dimensioning apply geometric tolerances
• Computer data entry and operation experience
• ATOS scanning experience
• Polyworks software including imInspect and imEdit