AM- Operations Excellence

Job Purpose

To drive continuous improvement initiatives across manufacturing operations through Lean methodology, Quality Management Systems, and data-driven problem-solving. Improve productivity, quality, cost, delivery, safety and overall operational efficiency across manufacturing sites.

Key Responsibilities

1. Continuous Improvement

• Implement Lean, Kaizen, 5S, Visual Management and Waste Elimination.
• Conduct Time Study, Value Stream Mapping (VSM) and process mapping.
• Execute productivity, quality, cost and process optimization projects.
• Develop SOPs, Work Instructions and Checklists.
• Support QMS, Food Safety, GMP, HACCP, ISO and other standards.

2. Project Management

• Manage OpEx projects from concept to implementation.
• Coordinate with Production, Maintenance, Quality, Supply Chain and Planning.
• Track milestones, timelines and savings realization.
• Prepare monthly review presentations.

3. Performance Management

• Monitor OpEx KPIs (Productivity, Quality, Waste, OTIF, Cost).
• Create dashboards and reports.
• Track progress and benefits; ensure sustainability of improvements.

4. Problem Solving & Root Cause Analysis

• Use 5 Why, Fishbone, Pareto and PDCA.
• Support teams in resolving chronic issues.
• Lead cross-functional projects to address quality, productivity and efficiency gaps.

Qualifications

• Bachelor's degree in Engineering Food Technology, Industrial Engineering, Mechanical Engineering, Production Engineering or a related field.
• Lean Six Sigma Green Belt – Mandatory.
• Additional certifications in TPM, WCM, Kaizen or Operational Excellence will be an advantage.

Preferred Experience

• 4 – 6 years of experience in Operational Excellence, Industrial Engineering or Continuous Improvement.
• Experience in Bakery, Food Processing, FMCG or Manufacturing industries preferred.

Key Skills

• Lean Manufacturing
• Kaizen & Continuous Improvement
• Value Stream Mapping (VSM)
• Root Cause Analysis
• Project Management
• Data Analytics & Reporting
• Strong Communication & Presentation Skills
• Cross-Functional Team Management