Assistant Manager -Process Engineering

Assistant Manager – Process Engineering (Wiring Harness)

• Develop, implement, and optimize wiring harness manufacturing processes.
• Lead process improvement initiatives to enhance productivity, quality, and cost efficiency.
• Conduct line balancing, capacity planning, and manpower optimization activities.
• Drive continuous improvement projects using Lean, Kaizen, Six Sigma, and TPM methodologies.
• Prepare and maintain Process Flow Diagrams (PFD), PFMEA, Control Plans, SOPs, and Work Instructions.
• Support new product development, APQP, PPAP, and product launch activities.
• Conduct process feasibility studies and manufacturing risk assessments.
• Improve OEE, cycle time, and production efficiency across manufacturing lines.
• Monitor and improve processes such as wire cutting, stripping, crimping, terminal insertion, taping, assembly, and testing.
• Identify process bottlenecks and implement corrective and preventive actions.
• Perform root cause analysis using 8D, 5 Why, Fishbone, and other problem-solving tools.
• Ensure compliance with IATF 16949, customer requirements, and internal quality standards.
• Coordinate with Production, Quality, PPC, Maintenance, Tool Room, and Supply Chain teams.
• Lead automation and poka-yoke implementation projects to enhance process reliability.
• Monitor rejection, rework, and customer complaints and drive reduction initiatives.
• Support internal, customer, and certification audits.
• Analyze production data and prepare process performance reports.
• Ensure adherence to safety, quality, delivery, and cost objectives.
• Train and mentor Process Engineers, Supervisors, and Operators on manufacturing best practices.
• Manage engineering changes and ensure effective implementation on the shop floor.
• Drive cost reduction, waste elimination, and productivity improvement projects.
• Ensure on-time execution of new project launches and engineering activities.

Qualification: B.E./B.Tech in Mechanical, Production, Industrial, Electrical, Electronics, or Manufacturing Engineering.

Experience: 8-12 years in Automotive/Wiring Harness Manufacturing.

Key Skills: APQP, PPAP, PFMEA, Control Plan, Lean Manufacturing, Kaizen, Six Sigma, IATF 16949, Line Balancing, OEE, Root Cause Analysis, Capacity Planning, Project Management, and Team Leadership.

Pay: ₹700,000.00 - ₹900,000.00 per year

Work Location: In person