Assistant Manager_Roll Forming

Job Profile : Production & Tool maintenance Manager (AM) (Roll Forming & Sheet Metal)
Department: Manufacturing Roll Forming & Sheet Metal
Reporting: Roll forming HOD (assist to Team Leader)

Purpose of the Role
To assist the HOD Roll Forming in managing Production, Tool Maintenance, Engineering, Continuous Improvement, and Operational Excellence activities. The role is responsible for ensuring safe, efficient, and cost-effective operations while achieving Quality, Delivery, Cost, and Productivity targets.
Key Responsibilities

1. Troubleshoot roll forming and stamping tool-related issues on production lines.
2. Analyze tool failures and implement corrective and preventive actions.
3. Support production teams in resolving tool-related quality and productivity concerns.
4. Plan and execute preventive maintenance schedules for roll forming and stamping tools.
5. Safety: Zero Lost Time Accident (LTA), closure of safety observations and near misses.
6. Production: Achievement of daily/monthly production plan and delivery targets.
7. Quality: Reduction in rejection, rework, customer complaints, and process defects.
8. Productivity: Improvement in OEE, machine utilization, and labor productivity.
9. Maintenance: Tool availability, tool life improvement, reduction in breakdowns and downtime.
10. Cost: Material yield improvement, consumable cost reduction, and implementation of cost-saving projects.
11. Continuous Improvement: Kaizen implementation, TPM activities, and operational excellence initiatives.
12. People Development: Training compliance, skill matrix improvement, and manpower utilization efficiency.

Required Skills & Competencies

1. Roll Forming Technology
2. Sheet Metal Manufacturing (Stamping, Press etc)
3. Tooling & Die Maintenance
4. TPM & Lean Manufacturing
5. OEE Management
6. Root Cause Analysis
7. SAP (PP/PM/MM)
8. Team Leadership
9. Project & Cost Management