Automation Engineer

Company Overview
Bericap is a leading global manufacturer specializing in plastic and aluminum closures, operating 30 production plants worldwide. With dedicated R&D centers and an in-house mold shop, Bericap is committed to developing innovative, sustainable packaging solutions that prioritize safety, quality, and environmental responsibility.

Overview

The purpose of this role is to support the implementation, optimization and daily operation of Agilox AMR systems within our production and warehouse environment. This position will also support all the controls programs and existing automation in the production plant, including the resin system, plant facilities PLC, production downstream and box lines, label application and existing robot palletizer.

2.0 Responsibilities

2.1 General

• Ensure that all work undertaken or supervised is carried out safely and without injury
• Ensure all quality, food safety, safety, environmental as well as all other Company policies and procedures are followed
• Ensure that all quality, food safety, safety, and environmental issues are reported to the appropriate manager or supervisor
• Ensure Good Manufacturing Practices (GMPs) are followed at all times (no jewelry, cell phone, nicotine in any form, etc.)
• Able and willing to wear appropriate PPE as required
• Duties as assigned by Engineering Manager

2.2 Automation Responsibilities

• Support commissioning, configuration and daily operation of Agilox Autonomous Mobile Robots (AMRs)
• Collaborate with engineering and IT teams to optimize AMR routes, workflows and interfaces to production systems (e.g., MES/ERP)
• Conduct on-site troubleshooting, root cause analysis and process adjustments to ensure smooth robot operation
• Perform hands-on testing, validation, maintenance and troubleshooting of AMR systems and sensors
• Ensure smooth material supply to production lines
• Provide feedback and improvement suggestions to the global automation team
• Assist with data analysis and KPI tracking (uptime, cycle time, throughput)
• Support integration of AMRs with injection molding and warehouse processes (GMA pallets, line feeding, finished goods transport)
• Maintain all plant PLC programs – resin system, production downstream, robot palletizer
• Ensure proper operation of automation processes such as packaging lines, automated guided vehicles (AGV/FTS) and packaging robots
• Assume technical responsibility, provide project management support and participate in the introduction of new systems and equipment for production automation
• Ensure functionality, safety standards and quality criteria, as well as smooth operations cooperation with the departments of Engineering, Production, Logistics, Quality Assurance and Supply Chain
• Prepare and maintain documentation related to improvement processes, test plans, fault catalogues and work instructions as needed
• Document and communicate optimization steps across related departments and management levels**;** participate in working groups if required
• Identify documents and communicate improvement potentials for systems, implement them together with specialized departments and monitor the results
• Train and instruct employees on machine operations and troubleshooting
• Support maintenance and electrical technicians in repair and optimization tasks, depending on technical competence
• Ensure compliance with company and legal regulations within the area of responsibility
• Maintain order and cleanliness in accordance with the 5S standards

3.0 Education

• Technical degree or equivalent experience in Mechatronics, Industrial Engineering, Automation or Logistics

4.0 Skills

• Proven hands-on mechanical/electrical troubleshooting skills
• Ability to work independently and take ownership of tasks
• Strong communication skills and collaborative mindset

5.0 Experience

• 5+ years’ experience in manufacturing or logistics environment
• Experience with PLC (Siemens, Allen-Bradley or similar)
• Strong understanding of material flow, intralogistics or automated transport systems
• Basic IT/networking knowledge (e.g., WLAN, system interfaces)
• Experience with Agilox, DS Automation or similar AMR systems
• Familiarity with MQTT or API based integrations
• Background in lean manufacturing or continuous improvement
• Forklift or pallet-handling experience (GMA/Euro pallet standards)

6.0 Reporting Structure

Position reports to the Engineering Manager

Job Type: Full Time

Plant bonus up to 6%

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Employee assistance program
• Health insurance
• Life insurance
• Paid time off
• Retirement plan
• Vision insurance

Work Location: In person