Block Head - API Manufacturing

Role: Block Head/Block Incharge

Department: API Production

Experience: 18-23years

Location: Bidar

Must have experience in handling 130 KL capacity Block.

Role & responsibilities

• Responsible for co-ordinating with Process R&D and Technology Transfer teams related to new projects to be initiated in Production.
• Responsible for verification of the new projects initiated in Production Block with respect to desired intend in perspective of Quality, Yield, Batch Cycle Time, Safety, etc.
• Responsible for all the process operations of Production by maintaining the compliance with respect to Safety and Quality.
• Responsible for preparation & review of production schedule in-line with committed targets.
• Responsible to deliver the products in accordance with production plan by considering the specific requirements of the customers.
• Responsible for handling the manpower belongs to Production and deploying the work to them as per their roles and responsibilities.
• Responsible for ensuring the standard operating procedures are being followed on shop floor without any deviations and enforcing the same consistently.
• Responsible to prepare, review and revise the Standard Operating Procedures for all operations & systems from time to time with the support of Qualit Team.
• Responsible for ensuring the process operations are carried out as per the batch production records with proper safety measures.
• Responsible for co-ordinating with service departments & ensuring the activities bearing to service departments are completed as per stipulated time.
• Responsible for maintaining & monitoring the Good Housekeeping Practices in process areas and sustaining 5S practices.
• Responsible for all QMS (Quality Management System) documents & its authentication belongs to Production.
• Responsible for initiating, reviewing the documents like BPRs, change controls, deviations, investigations and ensuring the timely closure of it as per the procedure.
• Responsible for carrying out the discussions with cross functional teams in case of any process failures or customer complaints, preparing & reviewing the investigation reports and implementing the suitable CAPA.
• Responsible to prevent failures from re-occurrence by thoroughly investigating the problem to find an exact root cause to achieve quality at Right First Time (RFT).
• Responsible to maintain all previous campaign details to review the quality & quantity trends in reference to the process operations and ensure the consistency for the same.
• Responsible to maintain & manage the inventories & operational expenses of the plant through periodic review.
• Responsible to train & motivate the team on better work methods, safe operating procedures, cGMP, Business Excellence Initiatives.
• Responsible to ensure internal & external audit compliance with respect to safety & quality.
• Responsible to motivate the team for improvements projects like Cost Reduction, Capacity Enhancement and Operation & Quality improvement.
• Responsible for solvent related activities like stock verification, spent disposal, solvent treatment, emission control, etc.
• Responsible to participate Behaviour Based Safety (BBS) programs and enforce & train the team to report all safety related events/ incidents immediately without delay.
• Responsible to prepare & review the qualification and validation documents like VMP, URS, DQ, IQ, OQ and PQ in-line with regulatory guidelines.
• Responsible to prepare a& review HSE documents like process & facility Hazop, Also ensuring the work permit system is strictly followed in the Production Block

Regards,

Dhivakar D

[email protected]