Pentangle Tech Services | P5 Group

Role Overview
We are seeking an experienced
CAE Model Build Engineer
with deep expertise in
Full Vehicle (FV) model build
using
ANSA
, covering domains such as
Crash &amp; Safety, Durability, NVH, and Vehicle Dynamics
. The candidate will be responsible for building, validating, and managing large-scale FE models, ensuring accuracy, robustness, and consistency with OEM standards and simulation requirements.
Key Responsibilities
<ul>
<li>Lead
Full Vehicle FE model build
activities from CAD data to solver-ready models.</li>
<li>Execute
pre-processing, assembly, meshing, and connections
in
ANSA
for multiple analysis disciplines.</li>
<li>Work closely with simulation engineers to deliver validated, clean, and consistent models for Safety, Durability, NVH, and Dynamics simulations.</li>
<li>Develop and maintain
model build templates, macros, and automation scripts
to enhance productivity and repeatability.</li>
<li>Conduct
model integrity checks
(mass balance, connectivity, boundary conditions, material &amp; property validation).</li>
<li>Interface with
Design, CAD, and CAE domain leads
to resolve geometry, assembly, and connectivity issues.</li>
<li>Support
solver deck generation
(LS-DYNA, Nastran, Abaqus, OptiStruct, etc.) and ensure compliance with project setup guidelines.</li>
<li>Participate in
model correlation and validation
exercises with test data where applicable.</li>
<li>Manage model data, revisions, and documentation within PLM/CAE data management systems (e.g., Teamcenter, SimManager).</li>
<li>Provide mentoring and technical support to junior engineers on ANSA best practices and model build methodology.</li>
</ul>
Technical Skills Required
<ul>
<li>Expert-level proficiency in ANSA
(full vehicle assembly, connections, submodel creation, part management, scripting).</li>
<li>Hands-on experience with
Safety (Crash), Durability (Static/Fatigue), NVH (Modal/Frequency), and Dynamics (Ride &amp; Handling)
model build.</li>
<li>Working knowledge of
solvers
such as LS-DYNA, Nastran, Abaqus, or OptiStruct.</li>
<li>Strong understanding of
FE modeling principles
, element quality checks, contact definitions, and loadcase management.</li>
<li>Familiar with
material modeling, joints, fasteners, adhesives, and spot weld representations
.</li>
<li>Exposure to
automation tools or scripting languages
(Python, ANSA scripts, tcl).</li>
<li>Experience in
CAE data management systems
(Teamcenter, SimManager, or equivalent).</li>
</ul>
Preferred Qualifications
<ul>
<li>Bachelor’s or Master’s degree in Mechanical / Automotive / Aerospace Engineering.</li>
<li>Experience with
OEM-level full vehicle model integration
or
supplier-level model build support
.</li>
<li>Knowledge of
CAD to CAE workflows
, model correlation, and DVP&amp;R processes.</li>
<li>Familiarity with
multi-domain vehicle simulation environments
and cross-functional collaboration.</li>
<li>Prior involvement in
CAE harmonization or process automation projects
will be a plus.</li>
</ul>
Soft Skills
<ul>
<li>Strong analytical and problem-solving ability.</li>
<li>Excellent communication and cross-functional collaboration skills.</li>
<li>Ability to work independently with minimal supervision and deliver high-quality output under tight timelines.</li>
<li>Strong documentation and configuration management discipline</li>
</ul>

CAE Model Build Engineer – Full Vehicle (ANSA Expert)

CAE Model Build Engineer – Full Vehicle (ANSA Expert)

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