CNC VMC Programmer Setter

Responsibilities:

• Develop and optimize 2D CNC programs for VMC machines based on engineering drawings.
• Perform machine setup, tooling selection, offset setting, and prove-out of CNC programs.
• Modify and improve existing programs to achieve optimum machining efficiency.
• Ensure proper fixture setup and machine readiness before production runs.
• Support production teams in resolving machining-related issues.
• Plan and monitor daily machining activities to achieve production targets.
• Coordinate with production supervisors and operators for smooth workflow.
• Monitor machine utilization and improve Overall Equipment Effectiveness (OEE).
• Ensure adherence to production schedules and delivery commitments.
• Supervise CNC operators and setters on the shop floor.
• Allocate manpower based on production requirements.
• Train operators on machine operation, quality requirements, safety practices, and standard operating procedures.
• Evaluate operator performance and support skill development initiatives.
• Participate in new product development and prototype manufacturing activities.
• Develop machining processes, tooling concepts, fixtures, and CNC programs for new components.
• Conduct trial runs and process validation for new products.
• Coordinate with Design, Quality, and Manufacturing Engineering teams during product development stages.

Required Skills & Technical Knowledge:

• Strong knowledge of VMC programming using Fanuc, Siemens, Mitsubishi, or similar CNC controls.
• Expertise in 2D CNC programming and machine setting.
• Ability to read and interpret engineering drawings, GD&T, and tolerance requirements.
• Knowledge of Production Monitoring Systems (PMS) and machine performance tracking tools.
• Process drawing op10 and op20s
• Fixture developed for inhouse testing assembly and manufacturing
• Analyze machining processes to reduce cycle time without compromising quality.
• Optimize cutting parameters, tooling, and machining strategies.
• Implement productivity improvement projects to increase output and reduce manufacturing costs.
• Monitor and improve machine productivity through continuous process improvements.
• Monitor rejection, rework, and scrap levels in machining operations.
• Investigate quality issues and perform root cause analysis using 5 Why, Fishbone, and CAPA methodologies.

Key skills:-

• Strong knowledge of VMC programming using Fanuc, Siemens, Mitsubishi, or similar CNC controls.
• Expertise in 2D CNC programming and machine setting.
• Ability to read and interpret engineering drawings, GD&T, and tolerance requirements.
• Knowledge of cutting tools, inserts, fixtures, and machining processes.
• Understanding of process capability, SPC, and quality control techniques.
• Experience in cycle time reduction and productivity improvement.
• Familiarity with hydraulic coupling component machining.
• Knowledge of Lean Manufacturing, Kaizen, 5S, and TPM.
• Proficiency in MS Office and ERP systems.
• 2-5 years of experience in manufacturing engineering, preferably in hydraulic couplings, hydraulic components, automotive components, precision machining, or industrial manufacturing.
• Freshers with strong academic knowledge and industrial training may also be considered for junior positions.