Controls Engineer - A shift

SUMMARY

The Controls Engineer is responsible for the design, integration, and troubleshooting of electrical and pneumatic control systems used in production assembly equipment. This position plays a key role in driving uptime, reliability, and performance improvements. Advanced troubleshooting skills using electrical prints and schematics are essential. Systems include screw fastening, adhesive pressing/wetout, grease dispensing, robotic automated assembly, vision inspection, finished goods functional testing and data collection.

REQUIREMENTS

· Ability to read electrical schematics and utilize AutoCAD for modifications.

· Ability to program Allen Bradely (MicroLogix, PLC, and CompactLogix) PLC logic. Siemens Step 7 experience would be a plus.

· Ability to design custom Allen Bradely (PanelView Plus and 5510) HMI screens. Siemens and C-More experience would be a plus.

· Ability to program robotic and servo applications of various brands (Fanuc, UR, Yamaha, SMC) for material handling and screw fastening applications.

· Integrate and support machine vision of various brands (Cognex 5000/7000 and Keyence IV/IX) for inspection of various products.

· Familiarity with PC and industrial PC hardware and operating systems.

· General knowledge of Ethernet networking, including IP addressing and basic troubleshooting.

· Basic understanding of PFMEA (Process Failure Mode and Effects Analysis) and PFLOW (Process Flow Diagrams).

· Proficient in Microsoft Office software (Excel, Word, PowerPoint, Outlook).

CRITICAL ACTIVITIES

· Troubleshoot and resolve control system issues using electrical schematics and PLC ladder logic to minimize production downtime.

· Ensure all equipment controls are up to date, operational and safe.

· Design and implement equipment changes related to the development of machine poka-yokes as customer quality requirements evolve.

· Support updates to key documentation including PFMEA, Process Flows, SOPs, Work Instructions (WIs), and Control Plans. Contribute to maintaining accurate and up-to-date project timelines.

· Drive continuous improvement (CIP) and Kaizen initiatives focused on increasing equipment reliability, performance, and lifespan while reducing operational costs.

· Maintain and enforce a safe work environment by ensuring safety systems, interlocks, and machine guarding are fully functional and compliant with standards.

· Collaborate with machine builders on the design and build of new or modified equipment, enforcing machine design standards.

· Provide expert controls support to other departments of the business as needed.

· Develop and deliver control-specific training and troubleshooting guides for maintenance and controls staff.

Job Type: Full-time

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Employee assistance program
• Flexible spending account
• Health insurance
• Life insurance
• Paid time off
• Referral program
• Tuition reimbursement
• Vision insurance

Work Location: In person