Controls Engineer - II

Position Overview:

The Controls Engineer II is a mid-level engineering professional responsible for leading the design, development, implementation, and optimization of control systems for industrial automation and manufacturing processes. This role involves working closely with cross-functional teams to ensure seamless integration of hardware and software systems, troubleshooting automation issues, and ensuring system reliability, safety, and compliance with regulatory standards. The Controls Engineer II is expected to mentor junior engineers, manage automation projects, and contribute to the strategic direction of control system architecture. The role requires experience in PLC/HMI programming, motion control, robotics, and customer support. Strong project management skills, the ability to work independently, and a commitment to continuous improvement are essential for success in this role.

Responsibilities

• Develop, design and support custom control systems and automation processes
• PLC/VFD programming and troubleshooting.
• Design HMI screens for process monitoring and control.
• Integrate automation systems with other equipment, sensors, instrumentation, network communication protocols, and robotic cells.
• Perform system testing and validation to ensure all systems meet technical specifications and safety standards.
• Diagnose and resolve issues, ensuring minimal downtime and maximum productivity.
• Create and maintain detailed documentation including system schematics, BOMs, programming code, sequence of operations, and user manuals.
• Collaborate with cross-functional teams including mechanical engineering, assembly, inventory, and field service.
• Identify areas for improvement in existing systems and processes and recommend automation solutions to enhance efficiency, safety, and performance.
• Provide training to customers, operators and maintenance staff on system operation.
• Interface directly with customers to provide technical guidance and troubleshooting support.

Minimum Qualifications:

Education: Bachelor’s or associate’s degree in electrical engineering or relative experience

Experience: 4-7 years experience in controls or automation engineering related to industrial equipment.

Specific Skills/Requirements:

• Proficiency with PLCs and HMIs (Allen Bradley, Siemens).
• Experience with industrial networks (Ethernet/IP, ProfiNet).
• Understanding of electrical systems, integration, and industrial automation.
• Proficiency with servo and VFD motor control, sensors, and instrumentation.
• Electrical schematic design and panel layout experience (AutoCAD Electrical).
• Understanding of hydraulic, pneumatic, and mechanical systems integration.
• Familiarity with industry standards (NEC, NFPA 70, UL 508A).
• Experience in robotic programming (Fanuc).
• Understanding of intrinsically safe and explosionproof system design
• Ability to travel 10–20%, including international travel.

Join us to be part of an innovative team dedicated to pushing the boundaries of control systems engineering!

The specific statements shown in each section of this description are not intended to be all-inclusive. They represent typical elements and criteria necessary to successfully perform the job. At the employee’s request, reasonable accommodation may be provided to enable individuals with disabilities to perform the essential functions of the job.

Pay: $115,000.00 - $120,000.00 per year

Benefits:

• 401(k)
• Dental insurance
• Health insurance
• Health savings account
• Retirement plan
• Vision insurance

Work Location: In person