Controls Technician III (Operations)

Support ongoing operations for fiber glass pipe manufacturing.

• Troubleshoot and repair PLC-controlled manufacturing equipment.

• Program, modify, and maintain PLC logic using platforms such as Allen-Bradley, Siemens, Schneider, or Omron.

• Configure and troubleshoot HMIs and SCADA systems.

• Install, calibrate, and maintain industrial instrumentation including pressure, temperature, flow, and level devices.

• Troubleshoot servo systems, motion control, robotics, and variable frequency drives (VFDs).

• Diagnose electrical, mechanical, hydraulic, pneumatic, and controls-related failures.

• Interpret electrical schematics, P&IDs, wiring diagrams, and control drawings.

• Perform preventative on automation systems.

• Support equipment startups, commissioning, and production changeovers.

• Configure industrial communication networks including Ethernet/IP, Modbus, Profibus, Profinet, DeviceNet, and other fieldbus systems.

• Perform system backups, software version control, and documentation updates.

• Assist engineers with new equipment installations and automation upgrades.

• Recommend and implement continuous improvement projects that increase equipment reliability and productivity.

• Mentor Controls Technicians I and II on troubleshooting techniques and best practices.

• Coordinate with maintenance, engineering, operations, and outside vendors to resolve equipment issues.

• Ensure compliance with electrical codes, company standards, and safety regulations including Lockout/Tagout (LOTO).

• Maintain accurate maintenance records using a CMMS.

• Participate in on-call support and respond to emergency equipment failures as required.

• Ability to lift up to 50 pounds.

• Ability to climb ladders and work from elevated platforms.

• Ability to work in confined spaces when necessary.

• Ability to stand, walk, bend, kneel, and reach for extended periods.

• Ability to distinguish wire colors and read detailed electrical drawings.

• Must be able to work in industrial environments with varying temperatures, noise levels, and moving machinery.

• Exposure to electrical equipment, rotating machinery, compressed air systems, and production processes.

• May require overtime, weekend work, and on-call responsibilities.

• Appropriate PPE is required.

• Associate degree in Electrical Engineering Technology, Industrial Automation, Mechatronics, or related field; equivalent experience may be considered.

• 5–8 years of industrial controls or automation experience.

• Strong knowledge of industrial electrical systems up to 480 VAC.

• Experience troubleshooting PLCs, HMIs, VFDs, and industrial automation equipment.

• Ability to read and interpret electrical drawings and technical documentation.

• Experience using electrical test equipment including multimeters, oscilloscopes, and process calibrators.

• Strong troubleshooting and analytical skills.

• Excellent communication and teamwork abilities.

• PLC Programming and Troubleshooting

• HMI Development and Support

• SCADA Systems

• Industrial Networking

• Servo and Motion Control

• VFD Configuration

• Robotics Integration

• Instrumentation and Calibration

• Electrical Troubleshooting

• Control Panel Design and Wiring

• Preventive and Predictive Maintenance

• Root Cause Analysis (RCA)

• CMMS Software

• Microsoft Office Suite