Controls Technician (Vision System)

The candidate will be responsible for leading the installation and start-up of new equipment, improvements to existing equipment and other continuous improvement initiatives.  Controls Technician will be able to perform machine troubleshooting with programming tools. The candidate must be self-driven and quick to learn and able to perform in a very dynamic work environment, balancing a wide variety of projects and work activities.

The successful candidate will have strong structured problem-solving skills of complex component and machine interactions and be comfortable working hands-on with automation machinery.

Insulet Corporation (NASDAQ: PODD) is an innovative medical device company dedicated to making the lives of people with diabetes easier. Through its OmniPod Insulin Management System, Insulet seeks to expand the use of insulin pump therapy among people with insulin-dependent diabetes.  Insulet's Delivery Systems business also partners with global pharmaceutical and biotechnology companies to tailor the OmniPod technology platform for the delivery of subcutaneous drugs across multiple therapeutic areas.

Responsibilities:

• Install and troubleshoot control systems, servo drives, motors, HMIs and PLCs on high-speed assembly, packaging and process equipment.
• Some knowledge in the vision system with programming experience in python programming and/or C++/C Programming.
• Develop, collaborate on, and review wiring diagrams and logic for new equipment, field retrofits, and upgrades.
• Provide extensive support for continuous improvement initiatives.
• Ability to respond in a dynamic and fast-growing environment.
• Utilize excellent troubleshooting skills with a hands-on approach to identify root cause and define solution.
• Ability to be independent and self-motivated.
• Accountable to driving maintenance process improvements in support of Insulet’s primary manufacturing objectives: Best Quality, Best Service, Best Cost.
• Autonomously interprets data to drive plant decision making and prioritization of reliability efforts.
• Independently maintains and publishes operating scorecard to track and trend projects/improvements.
• Provide input and support for technology transfer and equipment design reviews.
• Ensure compliance with safety rules, quality policies, and employee guidelines.
• Maintain a cGMP compliant environment and operate within FDA guidelines.
• Serves as back-up Engineering Maintenance Manager. Off-shift support may be required.
• Perform other duties as required.

Education and Experience:

• Diploma in engineering discipline or related field
• 1-2 years of experience in Pharma or Medical Device environment with working directly on automated manufacturing equipment
• Hands-on experience in setup and operation of automated production equipment
• Advanced proficiency in MS Office (MS Word, Excel, Power Point, Outlook) and data analytics tools.
• Ability to fulfill job responsibilities in a fast-paced/high-volume production environment.

Preferred Skills and Competencies:

• Good PLC programming knowledge for Allen Bradley, Siemens and Mitsubishi. Beckhoff programming is a plus.

• Good HMI/SCADA development and improvement knowledge.

• Hands-on technical ability with assembly methodologies including locational methods, assembly setup, pneumatic actuators, servo motors, limit switches, sensors, robotics, etc.

• Mechanical aptitude, technical ability, ability to read and understand technical drawings and manuals.

• Technical knowledge of cam driven linkages, discrete component assembly, and automation

• Good troubleshooting skills with programming tools.

• Experience in imaging systems and software a strong plus

• Good knowledge of servo motion control concepts and robotics

• Familiarity working within cGMP guidelines and ISO 13485/21FDA820 regulations.

• Experience working in a regulated industry, in particular consumable products.

• Have strong interpersonal and communication skills.

• Excellent attention to detail, organizational skills, and rigorous process discipline

• Multi-language fluency preferred

Physical Requirements:

• Required to stand up to 75% of working time per shift, with walking up to 50% of working time per shift.
• Able to work off shifts (nights/weekends) as needed, 10% max.