Converting Line Design & Systems Engineering Lead

Must Have Technical/Functional Skills

• Possess E3 level competency in Manufacturing System Engineering involving
• Converting Lines and associated Bill of Process
• Typical Converting Line processes like Unwinding, splicing, threading, web Handling, Web Tension Control, slitting, various types of coating, curing, cutting, attacking and primary / secondary / Tertiary packaging.
• Line design with right number of stations meeting the throughput.
• Workstation design with line side storage
• Line side storage trolley design
• Line side replenishment strategy (Overhead conveying / Manual movement with FLT / AGV or AMR based)
• Estimation of line side replenishment frequency
• Specification development for the tools, assembly & inspection aids for each station
• Conveying system design / specification development with type of conveying system & conveyor speed
• Equipment for the converting processes and the suppliers of this type of equipment
• Error proofing interlock design
• Decision on manual / automation in converting operations
• Estimation of FTE count
• Estimation of utilities (WAGES) requirement at station level
• Assessment of HSE fulfilment
• MHE / part loading aids design
• Knowledge on Advanced Modeling and Simulation to the extent of providing the right inputs to the Modeling and Simulation SMEs, providing inputs on various What-If Scenarios, Ability to interpret the Simulation Results and take corrective action in the Design
• Providing inputs for control system engineering, sensorization, Plant IT system integration, sequencing, data acquisition, inventory tracking, QMS integration etc
• Line Layout Design
• Providing inputs / details to the CAD Design Engineers
• Providing inputs for
• Material flow simulation
• Discrete event simulation
• Station level process simulation / Ergo simulation
• Providing inputs for Automation (Robotics / AGV, AMR / Vision System)
• Line Redesign / improvements based on the simulation outcomes
• Knowledge of CAD software platforms as well as Simulation platforms
• Knowledge of the concepts of Value Stream Mapping
• Experience in working with line builder / equipment suppliers and technology OEMs

9 . Exposure to AI / GenAI (Not mandatory)

• Knowledge of Certification requirements in different regions
• Experience in getting the equipment certified working with 3rd party agencies

Roles & Responsibilities

• Requirement Analysis & definition
• Work package / scope definition
• Customer interactions & interactions with the Plant leadership
• Estimation of effort and Schedule
• Solutioning specific to line engineering and design
• Working with Simulation team and other stakeholders including line builders / OEMs
• Customer reviews
• Project delivery
• Organize & Schedules weekly calls with Customer & TCS Offshore team
• Leading Installation / Commissioning and final handover at Customer site
• Provide technical support to customer technicians/ engineers after the successful deployment of line design.
• Continuously mining new opportunities across various areas within the plant & other sites and developing proactive solutions (may need to visit other sites)

Generic Managerial Skills, If any

Action oriented - Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.

Collaborates - Building partnerships and working collaboratively with customer/Vendors to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Salary Range: $100,000 - $140,000 per year

TCS Employee Benefits Summary Discretionary Annual Incentive.

Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.

Family Support: Maternal & Parental Leaves.

Insurance Options: Auto & Home Insurance, Identity Theft Protection.

Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.

Time Off: Vacation, Time Off, Sick Leave & Holidays.

Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.

Qualifications: BACHELOR OF COMPUTER SCIENCE