Design Engineer-5

Rolling Stock Bogie Design Engineer (Design & Detailing) – Alstom-Type Projects (India + German Standards Alignment)

1. Key Responsibilities (Design, Detailing & Integration)

• Create 3D models and 2D manufacturing drawings of bogie structures and sub-systems using CATIA V5
• Develop fabrication, assembly, and interface drawings with GD&T, tolerance stack-up, and weld specifications
• Design and detail:
  • Bogie frame (welded structures)
  • Suspension systems (primary & secondary)
  • Brake, traction, and equipment interfaces
  • Piping and cable routing on bogie
• Ensure interface management with carbody, traction, braking, and electrical systems
• Perform design validation support (load cases, stiffness checks, coordination with FEA teams)
• Apply weight optimization, material selection, and cost-effective design principles
• Support manufacturing, prototype builds, and supplier interactions

2. Standards, Tools & Engineering Practices (German/Alstom Bogie Team Alignment)

• Design in compliance with European (EN/DIN) railway standards used by German Alstom teams, including:
  • ISO GPS standards Knowledge
  • EN standards related to Welding drawings EN 15085
• Follow German DIN practices for:
  • Tolerancing and fits
  • Weld classification and inspection
  • Manufacturing quality and documentation
• Use tools:
  • CATIA V5 – 3D modelling & detailing
  • PDM / 3D com – BOM, drawing release, configuration control
• Apply design review gates, configuration management, and change control (ECR/ECN)
• Ensure compliance with Quality, Cost, Delivery (QCD) and global engineering processes

3. Qualifications & Skills

• Bachelor’s in Mechanical Engineering with 5–10+ years in bogie / rolling stock / welded structure design
• Strong expertise in:
  • Welded structures, GD&T, tolerance stack-up
  • Bogie systems and structural load paths
  • Railway standards (EN, DIN, UIC, IRS)
• Experience in CATIA V5 and PLM (ENOVIA preferred)
• Knowledge of:
  • Manufacturing processes (welding, machining, assembly)
  • Design for Manufacturing (DFM) & Design for Assembly (DFA)
• Ability to work in global teams (India–Germany collaboration model) with strong communication skills

Roles and Responsibilities
Need Bogie design experienced engineer worked in OEM with knowledge of Concept design to detailing of Bogie structure