Design For Manufacturing (DFM/DFMA) Engineer

B.E./M.E. - Mechanical / Manufacturing / Production / Mechatronics
Open Position : 01

Role Overview

We are looking for a DFM/DFMA Engineer to perform manufacturing feasibility, assembly optimization, tooling feasibility and tolerance/GD&T reviews for automotive products.

Key Responsibilities

• Perform DFM/DFA analysis on 3D CAD models during Concept, Detailed Design and Pre-Production phases.
• Evaluate draft angles, wall thickness, parting lines, ribs, undercuts, bend radii, draw depths and weld flanges across relevant manufacturing processes.
• Assess manual and automated assembly feasibility, operator hand clearance, tool access and ergonomics.
• Drive part-count reduction, modularization, fastener standardization, snap-fit integration and Poka-Yoke design.
• Review 2D drawings and 3D PMI for GD&T compliance and perform 1D/2D/3D tolerance stack-up analysis.
• Identify variation risks impacting fit, flush, gap and functional assembly tolerances.
• Coordinate with die designers, mold toolmakers, weld fixture designers and automation engineers to validate tooling and clamping feasibility.
• Feed manufacturing failure modes into DFMEA/PFMEA and prepare DFM scorecards, CAD mark-ups and issue logs.
• Participate in cross-functional design reviews with Product Development, Manufacturing Engineering and Tier-1 suppliers. <

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