Digital Pre-Assembly & Dimensional Variation Analysis Engineer

B.E./B.Tech - Mechanical / Manufacturing Engineering or related
Open Position : 02

Role Overview

We are looking for a DPA & DVA Engineer to support ATP products using virtual build and dimensional variation simulation to assess assembly feasibility, dimensional variation, fit, function and appearance before physical builds.

Key Responsibilities

• Perform Digital Pre-Assembly (DPA) feasibility checks for fitment, assembly sequence, accessibility, clearance, interference and installation/removal.
• Conduct static and dynamic clash checks for parts, tools, fixtures, fasteners and the surrounding vehicle environment.
• Perform virtual ergonomic checks covering operator reach, hand clearance, line of sight, posture, tool accessibility and assembly/service feasibility.
• Interpret GD&T per ASME Y14.5 and review datum schemes; identify Critical-to-Function (CTF) and Critical-to-Quality (CTQ) characteristics.
• Perform dimensional stack-up and Monte Carlo/statistical variation analysis to predict gap, flushness and fit outcomes.
• Validate simulation predictions against CMM, optical and laser scanning data and refine variation models.
• Identify high-risk dimensional conditions and recommend design/process changes to reduce variation and improve fit and finish.
• Support DFMEA, DVP&R, PPAP, virtual build and launch readiness reviews; prepare issue reports and track issues through closure. <

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.