Dyeing Level IV - 1st Shift

Job Title

Dyeing Level IV - 1st Shift

Position Overview:

Position Summary

The Dyeing Level IV Associate is responsible for performing advanced dyeing operations, material handling, production scheduling support, equipment operation, quality control, and process improvement activities within the dyeing department. This role requires a comprehensive understanding of dyeing processes, production systems, safety procedures, equipment troubleshooting, and team coordination to ensure efficient production flow and product quality.

Essential Duties and Responsibilities

Equipment Operation and Material Handling

• Pass and maintain lift truck operator licensing certification.

• Operate lift trucks safely and efficiently to minimize downtime.

• Complete daily lift truck inspection checklists.

• Refill propane tanks as required.

• Retrieve, transport, weigh, and doff rolls safely and effectively.

• Move buggies throughout the production process while adhering to safety standards.

• Load and unload becks and rope carpet, including adjusting water levels as needed.

• Operate sewing machines to seam carpet and process unbacked carpet.

• Operate straightening frame control panels to straighten carpet.

• Operate dyeing and drying equipment control panels.

Production Operations

• Utilize patch cards to monitor and evaluate production quality.

• Obtain and condition carpet patches for evaluation.

• Assign disposition to dried carpet based on quality standards.

• Review and schedule batch orders to support production requirements.

• Expedite and follow up on special orders.

• Monitor dyeing processes for operational issues and communicate concerns promptly.

• Determine and recommend crew and machine adjustments to improve productivity and product quality.

Quality Assurance

• Inspect materials and finished products for defects.

• Document defects and enter information into applicable operating systems.

• Process and manage nonconforming products according to established procedures.

• Understand production standards and quality expectations.

• Analyze and explain production variances using efficiency reports.

Equipment Maintenance and Housekeeping

• Wash and clean buggies, tubs, and related equipment.

• Clean becks and lint baskets.

• Assist with maintaining work areas in a safe, organized, and efficient condition.

• Start up, shut down, troubleshoot, and adjust boiler systems when required.

Systems and Technology

• Utilize TMS3, ShopFlex, and other production management systems.

• Utilize scheduling tools such as OMP and OASIS.

• Use computers to update records, modify data, and generate reports.

• Manage production interruptions and system outages by following established procedures.

Team Leadership and Communication

• Provide performance feedback and support to team members.

• Assist in coordinating overtime schedules as needed.

• Identify and resolve production flow issues.

• Communicate effectively with team members, coordinators, logistics resources, MOS personnel, and associates across shifts.

• Collaborate with multiple departments to ensure production goals are achieved.

Qualifications

• High school diploma or equivalent preferred.

• Previous manufacturing, dyeing, textile, or production experience preferred.

• Demonstrated knowledge of dyeing processes, equipment operation, and quality standards.

• Ability to safely operate industrial equipment and material handling equipment.

• Strong problem-solving and troubleshooting skills.

• Basic computer proficiency and ability to utilize production software systems.

• Strong communication and teamwork skills.

Physical Requirements

• Ability to lift, push, pull, and move materials throughout the workday.

• Ability to stand, walk, bend, stoop, and perform repetitive motions for extended periods.

• Ability to work in a manufacturing environment with exposure to noise, heat, chemicals, and moving machinery.

• Ability to wear required personal protective equipment (PPE).

Shift hours: 4am to 12pm - Monday – Thursday

Hourly Pay: $24.02

Work Shift

1 (United States of America)

Shaw Industries is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities