Engine Design Manager

Job Purpose

Lead the design and development of two-wheeler engine components and assemblies from concept design through production release. Drive engine performance, durability, manufacturability, cost optimization, and quality improvements while coordinating with testing, simulation, manufacturing, supplier, and cross-functional teams.

Role & responsibilities

Engine Design & Development

• Design and development of engine components such as:

• Cylinder Head (SOHC/DOHC), Cylinder Block

• Crankcase & Crankcase Covers, Head Covers

• Product design from concept to production release.

• Engine layout, packaging, and integration activities.

• Tolerance stack-up analysis and GD&T implementation.

• Design validation and design reviews.

New Product Development

• Development of new engine platforms for motorcycles and scooters.
• Prototype development and validation.
• DFMEA, DVP and engineering change management.
• Root cause analysis and design problem resolution.

CAD & PLM

• 3D modelling and detailing using:

• CATIA V5, Creo, AutoCAD, Siemens NX / UG (preferred)

• Teamcenter / PLM data management.

• Digital Mock-Up (DMU).

Manufacturing & Casting Engineering

• Engine casting design and manufacturability improvement.
• Aluminum casting components development.
• Tooling and fixture reviews.
• Supplier coordination for prototype and production parts.
• Cost reduction and value engineering initiatives.

Cross Functional Coordination

• Work closely with:

• Testing, Simulation, Manufacturing, Quality, Purchase, Suppliers

Required Skills

Must Have

• Two-Wheeler Engine Design Experience (Mendatory)
• Engine R&D
• Cylinder Head Design, Cylinder Block Design
• Crankcase Design
• Prototype Development, Engine Component Development
• GD&T, CATIA V5, Creo, Teamcenter / PLM, Design Validation, NPD

Good to Have

• Engine Simulation
• AVL Tools
• FEA
• CFD
• Siemens NX / UG
• Patent Development
• Harley-Davidson / Premium Motorcycle programs