Engineer - Engineering

Responsibilities

• Key Responsibilities of Role

Process Design and Implementation

• Design and implement blade manufacturing processes, including resin infusion, layup, and curing, using advanced process control techniques to ensure consistency and quality.
• Develop detailed work instructions and process flow diagrams to guide production teams in executing blade manufacturing tasks effectively.

Production Optimization and Troubleshooting

• Optimize production processes by analyzing cycle times, material usage, and labor efficiency, implementing changes to reduce waste and improve throughput.
• Conduct on-site troubleshooting of process deviations, including resin flow issues and curing irregularities, to minimize downtime and maintain production targets.

Quality Control and Process Monitoring

• Establish in-process monitoring systems to track key parameters such as temperature, pressure, and resin flow during blade production, ensuring compliance with design standards.
• Perform root cause analysis on process-related defects, utilizing data-driven techniques to implement corrective actions and enhance process stability.

Site Troubleshooting and Root Cause Analysis

• Participate in site troubleshooting and corrective actions for blade process issues, conducting on-the-ground analysis to resolve quality or operational challenges.
• Use advanced diagnostic tools to identify process inefficiencies and implement solutions to improve production reliability.

Process Documentation and Standards Compliance

• Maintain up-to-date documentation of process specifications, standard operating procedures (SOPs), and quality control checklists to ensure compliance with industry and company standards.
• Ensure all processes adhere to regulatory requirements, including health, safety, and environmental standards.

Material Integration and Testing

• Work closely with the Blade Material Engineer to test and validate new materials in the production environment, ensuring seamless integration with existing processes.
• Conduct trials of alternative resin systems or composite materials, analyzing results to determine feasibility and performance impact.

Adherence to Policies and Ethical Considerations

• Adhere to organizational policies and ethical standards in all engineering activities, ensuring transparency and integrity in process design and execution.
• Participate in training on corporate policies, ethics, and compliance to maintain high professional standards.

Continuous Improvement and Innovation

• Proactively seek opportunities for process improvements, engaging in Kaizen events and Lean initiatives to enhance production efficiency and reduce costs.
• Stay updated on the latest advancements in blade manufacturing technologies, incorporating best practices and innovations into the process design.

Key Stakeholders - Internal:

• Blade Material Engineer
• Lead - Blade Process Engineering
• Manufacturing Teams
• QA Teams

Key Stakeholders - External:

• Composite Material Suppliers
• Tooling Suppliers

Qualifications

Educational Background:

• BE in Mechanical Engineering or related field.

Work Experience:

• 5+ years designing blade manufacturing processes, with a focus on optimizing production flow and implementing corrective actions for defects.

Industry Knowledge:

• Proficient in process monitoring, root cause analysis, and integrating new materials into existing production lines for enhanced blade quality.