Engineer GDC

1. Technical Expertise - Core GDC Process Knowledge: Gravity die casting process, die temperature control (180-280C), coating ( Dycote ), pouring temperature, solidification. Tooling & Dies: Die design understanding, die maintenance schedule, core pins, ejector pins, venting, draft angle. Metallurgy:  Aluminium alloys - A356, AlSi10 Mg, degassing, grain refinement, modification (Sr).Melting: Furnace operation (crucible / tower melting), dross management, hydrogen testing, chemistry control. Defect Control: Can identify & fix - gas porosity, shrinkage, cold shut, misrun, sticking, drag marks.

2. Quality & Process Control- Reading 2D drawings, GD&T, using vernier, micrometre, bore gauge. In-process inspection, first article approval, SPC .Knowledge of QC tools: 7QC, 5 Why, Fishbone, 8D, CAPA. Familiar with TPM activity.

3. Supervisor / Leadership Capability- Manpower Handling: Shift handling (10-15 operators), work allocation, skill matrix. Production Planning: Daily target vs achievement, OEE, cycle time reduction, die changeover. Safety: PPE enforcement, molten metal safety, lock-out tag-out, 5S + safety audit. Training: Train operators on die coating, safe pouring, trimming, fettling. Coordination: With maintenance, quality, PPC, stores.

4. Preferred Requirements Diploma / B.E. in Mechanical / Metallurgy / Production3-7 years -experience in Aluminium GDC foundry Knowledge of trimming press, shot blasting, heat treatment (T6), Anodizing, leak testing, impregnation. Basic computer skills - Excel production report, ERP entry.