Engineer - Process (Spare Part Asa Hub)

Job Summary

• Responsible for new line setup and release.
• Plan for MAE and EWAK investments related to workstation and accessories for new and existing lines.
• Define, purchase, set up, perform trial run and buy off for all workstations and accessories of new products.
• Prepare workstations layout, set up workstation, prepare line release documents and perform manufacturing line buy off before Pilot Run or mass production.
• Perform Machine and Process Capability Study to ensure machines and processes meet the capability requirement during mass production. Identify and introduce SPC on certain processes whenever applicable.
• Train and guide trainers, supervisors and maintenance personnel by transferring technical and process know-how.
• Monitor and supervise technician performance to ensure efficiency in value stream improvement activities and processes.
• Responsible for process improvement project in production through time study - VT improvement, direct productivity improvement, ergonomic, workstation, machine and technology improvement and update management on the improvement result.
• Liaise with maintenance personnel for maintenance plan set up and spare parts replacement for existing machine used in production.
• Provide support for quality problem resolution through problem solving skills PSS or 8D.
• Monitor, report of KPI’s in timely manner and establish action plan.
• Optimizing equipment and processes to maximize output & quality and minimize cost.

Job Scope

• Responsible for Process Planning, Part Introduction and Industrial Engineering for spare part at Asia Hub.
• Support cost saving activities and approve alteration change.
• Regular review and update of Production and Quality Instruction (PWI), Product Quality Indication (PQI), Control Plan and Process FMEA based on the latest process control in production.
• Ensure ANDI contents are checked before release and implemented correctly.
• Conduct process confirmation to ensure line and process compliances and cycle time according to approved time study (VT) summary.
• Conduct failure investigation with cross-functional team for non- conformance incidents (VQ failure, customer complaint, etc).
• Perform planning for line, layout, machine, equipment, manpower capacity planning, material flow and utilization.
• Active involvement in internal and external audit with updated documentation, production system and line readiness during the audit.
• Perform Process and Machine Capability studies and assurance.
• Responsible for achieving the effectiveness/productivity and quality target, with close collaboration with team.
• Work closely with other function and review opportunities for continuous improvement and business improvements.
• Support and prepare management reporting as and when necessary.
• Any other duties assigned by the immediate superior.

Qualifications

• Minimum of 3 years’ experience in a manufacturing environment.
• Experience in new product introduction (NPI), manufacturing activities and documentation (eg: Work Instruction, Control Plan, Process FMEA, Machine and Process Capability Studies, Statistical Process Control – SPC, Time Study (VT), Line Balancing, Setup Plan) is required.
• Knowledge of ISO 9001 Standard, TS16949, IEC/EN60745, 62841, Product safety requirement e.g.UL, CSA is an added advantage.
• Literacy in Microsoft Office applications.
• Familiar with statistical process control methods, MTM-UAS and FMEA.
• Able to understand and interpret technical drawing.
• Hand on experience on failure analysis and problem-solving methodology e.g. 5 Why’s, RCA, fault tree analysis etc.
• Ability to apply in-depth knowledge of problem-solving technique in solving Quality issues including risk assessment evaluation.
• Effective communication skills with all levels within the organization, suppliers and customers.
• Proficient in application of DOE, SPC, MSA, FMEA, MTM-UAS and 8D.
• Ability to manage personnel time to ensure completion of assignments.
• Ability to work with minimum supervision and self-motivation.
• Only Malaysian citizens are eligible to apply for this position.