ENGINEER - QUALITY (SPECIAL PROCESS)

Sansera Engineering Limited

PRIME FUNCTION

To support Quality Control and Assurance activities for Special Processes in accordance with Nadcap , AS9100 , customer, and regulatory requirements by performing inspections, maintaining records, monitoring process controls, and assisting with audits and corrective actions under the guidance of senior quality personnel.

Job Description / Responsibilities

• Perform incoming, in-process, and final inspections for Special Process components as per approved procedures, drawings, specifications, and control plans.
• Verify process parameters, inspection results, and traceability records, and promptly report deviations to the responsible senior engineer or manager.
• Maintain inspection reports, process logs, check sheets, calibration status records, and other quality documentation.
• Support preparation for Nadcap, AS9100, customer, and internal audits by compiling records and ensuring workplace readiness.
• Assist in recording non-conformities, segregating nonconforming product, and supporting root cause analysis and corrective action implementation.
• Monitor basic quality indicators such as rejection, rework, first-pass yield, and process compliance, and escalate adverse trends.
• Coordinate with Production, Engineering, Maintenance, and other functions to resolve routine quality issues.
• Follow approved QMS procedures, safety requirements, work instructions, and good documentation practices.
• Participate in training, improvement activities, and assigned quality projects to build technical competence.

AUTHORITY

• Authority to hold or identify nonconforming material and immediately escalate the issue to authorized quality personnel.
• Authority to request correction of incomplete or inaccurate inspection and process records.
• Authority to raise non-conformance reports and recommend corrective actions for review and approval.
• Authority to seek clarification when process, drawing, specification, or quality requirements are unclear.

JOB SPECIFICATION / COMPETENCY

Qualification:

• Diploma/B.E./B.Tech in Mechanical, Production, Metallurgy, Industrial Engineering, or a relevant discipline

Experience:

• 1–5 years of experience in Quality Control, Quality Assurance, manufacturing, or Special Processes;

Technical Competencies

• Basic understanding of engineering drawings, specifications, inspection methods, and aerospace quality requirements.
• Awareness of SPC, RCA, FMEA, non-conformance control, and QMS practices.
• Basic awareness of Nadcap Special Process requirements and audit expectations.
• Awareness of AS9100 requirements, document control, and traceability.

Behavioral Competencies

• Attention to detail, discipline, and willingness to learn.
• Basic analytical, problem-solving, and decision-support skills.
• Clear communication, teamwork, and timely escalation of quality concerns.

Tools Required

• Quality Management System and document control applications
• Basic measuring and inspection instruments relevant to the assigned process
• SPC and basic data-analysis tools
• FMEA, control plan, and non-conformance reporting formats
• MS Office (Excel, PowerPoint, Word)
• Applicable Nadcap checklists and Special Process documentation

PERFORMANCE MEASURES

• Accuracy and completeness of inspection and quality records.
• Timely identification, containment, and escalation of non-conformities.
• Adherence to approved procedures, control plans, specifications, and safety requirements.
• Support provided for audit readiness and closure of assigned actions.
• Contribution to reduction of defects, rework, and documentation errors.
• Completion of assigned training and demonstrated improvement in technical competency.
• Timely completion of assigned inspections, reports, and improvement activities.

Skills Competencies

Adapting to Change

Attentive Listening

Collaboration and Team building

Communicating Effectively

Delivering High Quality Work