Engineer/ Sr. Engineer - Manufacturing Engineering

Manufacturing Process Development

• Develop and establish manufacturing processes for new products and model launches.
• Prepare process flow diagrams, line layouts, work instructions, and standard operating procedures (SOPs).
• Define manufacturing cycle times and optimize manpower utilization.
• Ensure process capability and production readiness before mass production.

Equipment & Tooling Management

• Design and develop manufacturing fixtures, jigs, gauges, and tooling.
• Coordinate with suppliers for procurement, installation, and commissioning of equipment.
• Support preventive maintenance activities to ensure machine reliability.
• Evaluate and implement automation and Industry 4.0 initiatives.

Production Improvement

• Identify bottlenecks and implement productivity improvement projects.
• Monitor OEE (Overall Equipment Effectiveness) and drive improvement actions.
• Conduct line balancing, capacity studies, and process optimization.
• Reduce manufacturing costs through Kaizen, Lean Manufacturing, and Value Engineering initiatives.

Quality & Compliance

• Support PFMEA, Control Plan, Process Validation, and APQP activities.
• Ensure compliance with customer requirements and quality standards.
• Analyze process defects and implement corrective and preventive actions (CAPA).
• Participate in internal and external quality audits.

New Product Development (NPD)

• Work closely with Design, R&D, Quality, and Production teams during product development.
• Support trial builds, pilot runs, and production ramp-up activities.
• Manage engineering changes and process modifications.

Continuous Improvement

• Lead Kaizen, Lean Manufacturing, Six Sigma, and cost reduction projects.
• Drive waste elimination initiatives focusing on Safety, Quality, Delivery, Cost, and Morale (SQDCM).
• Implement best manufacturing practices and benchmark industry standards.