Executive Industrial Engineer

Role & responsibilities

• Production Optimization: o Analyze and improve existing production processes. o Implement lean manufacturing principles to eliminate waste and improve workflow. o Monitor production flow, and suggest improvements for smoother operations.

Work Study & Time Study: o Conduct time and motion studies to assess production timings and set standard times. o Identify bottlenecks and optimize production capacity. o Evaluate operator performance based on time study data and suggest productivity enhancements

Process Engineering: o Develop, evaluate, and improve garment manufacturing processes. o Create process flows and layouts for efficient production. o Work with production teams to implement new processes.

• Cost Reduction: o Identify areas for cost reduction in terms of labor, materials, and overheads. o Suggest methods to increase productivity and reduce operational costs without compromising quality.

• Factory Layout Planning: o Design and implement layouts for machines, workstations, and production lines to maximize efficiency. o Ensure optimal use of space and resources.

Data Analysis & Reporting: o Analyze production data and prepare reports to monitor production efficiency and suggest improvements. o Use data to predict production outcomes and proactively solve problems.

• SAM & Trims Consumption Calculation: o Should Know the Process to calculate the SAM/ Thread /Trims Consumption. o Make Buildup plan for upcoming Weeks. o Make Plan for Machine & Manpower for upcoming Weeks.
• Quality Control: o Ensure production processes align with quality standards and BSCI audit requirements. o Work closely with the quality control team to ensure compliance with industry standards.

• Training & Development: o Train operators and staff on best practices for improved efficiency. o Provide support in skill development for workers, especially in garment handling and machine operation.

Preferred candidate profile

Strong understanding of lean manufacturing principles.

• Expertise in time and motion studies.
• Proficient in data analysis and reporting tools like Excel, AutoCAD, and garment industry-specific software.
• Excellent problem-solving skills.
• Ability to work collaboratively with production and quality teams.
• Strong organizational and project management skills.

Knowledge of apparel production processes and techniques.

• Familiarity with compliance standards like BSCI, SEDEX, and ISO but not necessary

• Bachelors degree in Industrial Engineering or Textile Engineering / B.Tech / Graduate.

• 4-5 years of experience in a similar role within the garment or textile industry.

• Familiarity with apparel machinery and production technologies