Extrusion Operator- PVC Pipe

Job Summary

You will run PVC extrusion lines producing PVC pipe, from startup through steady-state production and shutdown. We are hiring both experienced extrusion operators and motivated trainees with related manufacturing experience; experienced operators will help set up and start up new lines and train others. This is a long-term role in a growing plant.

Duties

• Set up, operate, and monitor extrusion machines, including plastic extrusion equipment for PVC pipe production
• Conduct routine inspections of machinery such as press brake machines, CNC lathes, and robotic systems to ensure optimal performance
• Perform quality inspections using precision measuring instruments to verify dimensional measurements and adherence to specifications
• Troubleshoot mechanical issues and process deviations promptly, applying engineering troubleshooting skills to minimize downtime
• Handle materials safely using hand tools, forklifts, and materials handling equipment while maintaining a clean and organized workspace
• Adjust machine parameters based on process feedback to optimize product quality and production efficiency
• Document production data, quality measurements, and maintenance activities accurately in logs and reports

Responsibilities

• Start up, run, adjust, and shut down single- and twin-screw PVC extrusion lines (extruder, die, calibration/vacuum tank, cooling tanks, haul-off, cutter, beller)
• Set and monitor process parameters: barrel and die temperatures, screw speed, melt pressure, line speed, vacuum, and cooling water
• Perform die and tooling changes and size changeovers with the maintenance team
• Check product to specification throughout the shift: outside diameter, wall thickness, ovality, length, surface finish, bell dimensions, and print legibility; record results on quality logs
• Perform in-line quality tests as required by ASTM D1785, UL 651, and applicable product standards (e.g., impact, flattening, acetone immersion) and quarantine nonconforming product
• Feed and monitor material handling systems; verify correct compound is loaded and report shortages
• Keep the line and surrounding area clean and organized; grind or segregate scrap and regrind according to procedure
• Complete production reports, downtime logs, and material usage records accurately
• Communicate clearly with the incoming shift at handoff
• Assist with packaging, strapping, and staging of finished pipe bundles
• Follow all safety rules, including lockout/tagout, PPE, and hot-surface procedures; report hazards and near-misses

Qualifications

• Experienced operator: 2+ years running plastic extrusion lines; PVC pipe or conduit experience strongly preferred; able to start up a line from cold and hold spec independently
• Trainee: 1+ year in a manufacturing or industrial production role; mechanical aptitude and willingness to learn; prior experience with machine operation, quality checks, or measurement tools
• Able to read tape measures, calipers, micrometers, and pi tapes accurately
• Basic math and ability to read specifications and work instructions in English; Spanish-speaking candidates welcome, bilingual a plus
• Reliable attendance and ability to work 12-hour rotating shifts, nights, and weekends
• Forklift experience a plus (certification provided)

Physical requirements

• Stand and walk for the full shift; frequent bending, reaching, and climbing
• Lift and handle up to 50 lbs regularly, including pipe and material bags
• Work around hot equipment, moving machinery, and noise; PPE required
• Non-climate-controlled plant environment

Pay: $20.14 - $31.49 per hour

Work Location: In person