Finishing Operator

Position Title: Finishing Operator

Department: Production / Finishing

Reporting To: Finishing Line Supervisor / Production Engineer

Job Purpose

To carry out all finishing line operations including Zinc coating , pipe grinding, hydrotesting, cement lining, Coating, marking, and final inspection to ensure that all ductile iron pipes meet quality, safety, and production standards.

Key Responsibilities

Finishing Line Operations

• Operate finishing line equipment such as zinc coating , chamfering machines, socket grinding,cement lining, coating machines, and hydro-testing units.
• Able to handle multi task / more than one function . Also, Training employees to perform different job functions.
• Ability to operate and maintain the finishing line machines..
• Knowledge of hydraulic systems and mechanical equipment.
• Perform pipe external/ internal grinding to remove defects, burrs, and sharp edges.
• Responsible in the application of zinc coating, bitumen coating, epoxy coating, as per process requirements.
• Carry out pipe gauging, length measurement, and weight verification.
• Ensure proper alignment and smooth flow of pipes through the finishing line stations.

Inspection & Quality Control

• Conduct visual inspection for cracks, dents, surface defects, and coating consistency.
• Measure dimensions as per ISO / EN or customer specifications.
• Verify hydrostatic testing parameters (pressure/time) and ensure records are maintained.
• Report any non-conformities to Quality Control and supervisors.

Equipment Operation & Maintenance

• Ensure machines are started, operated, and stopped as per SOPs.
• Perform basic preventive maintenance, lubrication, and minor adjustments on finishing line machinery.
• Report equipment breakdowns promptly to maintenance teams.
• Keep work areas clean, organized, and free of obstructions.

Safety & Compliance

• Follow all plant safety rules, lock-out/tag-out (LOTO) procedures, and PPE requirements.
• Ensure safe handling of coated pipes and chemicals used in finishing applications.
• Report unsafe conditions or incidents immediately.

Skills & Competencies Required

• Knowledge of ductile iron pipe finishing processes.
• Ability to operate grinding machines, hydro-test stands, coating equipment, and socket machining tools.
• Basic mechanical knowledge for troubleshooting.
• Understanding of quality standards and inspection techniques.
• Ability to read gauges and measuring tools.
• Good teamwork and communication skills

Qualifications & Experience

• ITI in Mechanical / Fitter / Production or related field.
• 10–15 years of experience in a ductile iron pipe plant or similar heavy industrial finishing line.

Working Conditions

• Working in high-temperature, dusty, and noisy production environments.
• Work involves standing for long periods and handling heavy pipes.
• Shift-based duty (Day/Night).

Key Performance Indicators (KPIs)

• Finishing line productivity (pipes/hour).
• Quality rejection rate for lining ,coating repair.
• Cement lining rework.
• Machine downtime reduction.
• Safety compliance.

Desired Candidate Profile

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