Flexo Printing Operator

The Flexo Printing Operator will be responsible for setting up, operating and monitoring flexographic printing machines used for printing on plastic films/poly materials, ensuring consistent print quality, efficient production, minimum wastage and safe machine operation.

2. Key Roles & Responsibilities

• Operate flexographic printing machines efficiently as per production plan and approved job specifications.
• Set up the machine for different printing jobs, including printing plates, cylinders, anilox rolls, doctor blades, inks and substrate rolls.
• Carry out proper plate mounting, registration setting and impression adjustment.
• Set and maintain machine parameters such as printing speed, tension, pressure, drying temperature and registration.
• Prepare and maintain inks as per required shade, viscosity and print specifications.
• Ensure accurate colour matching and colour consistency throughout the production run.
• Check printed material continuously for registration, shade, clarity, adhesion, streaks, smudging, pinholes and other printing defects.
• Make necessary adjustments during production to maintain required print quality.
• Handle and load/unload poly film rolls safely and correctly.
• Minimize material, ink and solvent wastage through proper machine settings and process control.
• Monitor machine performance and minimize unnecessary downtime.
• Conduct routine cleaning, lubrication and basic preventive maintenance of the printing machine.
• Identify abnormal machine conditions and immediately report breakdowns or technical issues to the supervisor/maintenance team.
• Maintain proper records of production quantity, machine speed, wastage, ink consumption, downtime and job details.
• Ensure proper job changeover and cleaning between different printing jobs.
• Follow approved samples, artwork, colour standards and customer-specific requirements.
• Coordinate with the Production, Quality, Pre-Press and Maintenance teams for smooth production.
• Maintain proper housekeeping around the machine and printing area.
• Follow all company policies relating to quality, safety, PPE, fire safety and handling of inks/solvents.
• Ensure that the machine is operated only within approved operating parameters.
• Support continuous improvement initiatives to improve productivity, quality and reduce wastage.

3. Key Performance Indicators (KPIs)

The operator will be evaluated primarily on:

• Print Quality – colour accuracy, registration and defect-free printing.
• Production Output – achieving planned production targets.
• Machine Efficiency – maintaining optimum machine speed and reducing downtime.
• Material Wastage – minimizing film, ink and solvent wastage.
• Job Changeover Time – efficient setup and changeover between jobs.
• Rejection Rate – maintaining minimum rejected/defective material.
• Ink Consumption – effective control of ink usage.
• Machine Care – proper cleaning, maintenance and handling of equipment.
• Safety Compliance – strict adherence to safety procedures and PPE requirements.
• Documentation – accurate production and wastage records.

4. Required Skills & Competencies

• Practical knowledge of flexographic printing technology.
• Experience in printing on LDPE, HDPE, BOPP, PET or other plastic films will be preferred.
• Knowledge of printing plates, anilox rolls, inks, solvents and doctor blade systems.
• Ability to understand and control colour matching and registration.
• Ability to identify and troubleshoot common printing defects.
• Basic mechanical understanding of printing equipment.
• Good attention to detail and quality consciousness.
• Ability to work under production targets and deadlines.
• Good teamwork and communication skills.
• Ability to work in rotational shifts.
• Strong focus on safety and discipline.

5. Qualification & Experience

Preferred Qualification:

• ITI / Diploma / 12th Pass.
• Printing Technology, Mechanical or related technical qualification will be an advantage.

Experience:

• 1–3 years of experience in flexographic printing.
• Experience specifically in poly/plastic film printing will be preferred.
• Experienced operators capable of independently setting and running the machine will be given preference.

Pay: ₹15,000.00 - ₹24,000.00 per month

Work Location: In person