Head - Maintenance

Position: Head - Maintenance

Location: Manesar - Gurugram

Experience: 12 - 20 Years

Industries: Printing / Packaging

Responsibilities

• Preventive maintenance planning
• Prepare and execute preventive maintenance schedules for all utilities and equipment including:
• DG Sets
• Compressors
• Air Washers
• Water Filters
• Air Conditioners
• Maintain machine-wise maintenance documentation and checklists
• Breakdown Support & Reliability
• Ensure zero production loss due to pre-intimated equipment faults
• Provide timely technical support during machine breakdowns
• Conduct root cause analysis (RCA) of all breakdowns and implement corrective actions
• Inventory Spares Management
• Manage inventory of spare parts with an average holding of no more than 6 months
• Identify and implement localization of spares to reduce annual spare costs
• Ensure availability of critical spares without overstocking
• Utilities Energy Management
• Monitor and analyze energy consumption (electricity, PNG, diesel) and suggest improvements
• Ensure efficient functioning of power backup systems and air/water utilities
• Documentation Compliance
• Maintain complete documentation for all machines, maintenance schedules, and interventions
• Prepare and maintain training reports, team performance records, and internal KPIs
• Attend and support internal and external audits, ensuring all compliance requirements are met
• Team Management Discipline
• Supervise, train, and evaluate maintenance team members
• Enforce discipline within the team including proper use of uniforms, safety gear, and adherence to break timings
• Promote a culture of safety, continuous improvement, and accountability
• General Accountability
• Ensure interruption-free factory operations through planned and responsive maintenance
• Maintain cleanliness, orderliness, and safety in the maintenance area
• Support any additional work or special projects as assigned by the management
• Instruments Machines under Responsibility:
• Heidelberg Printing Machines
• BOBST Die-cutting and Pasting Machines
• Rigid Box Making Machines
• Corrugation Flute Board Machines
• Leaflet Folding Machines
• Power Generators
• Effluent Treatment Plant (ETP)

Required Skills

• Preventive Maintenance
• Breakdown Maintenance
• Electrical Maintenance
• Cnc Maintenance

Required Qualification

B.E/B.Tech - Mechanical/Electrical/Electronics