HELMET ENGINEER

Job Summary

The Helmet Engineer is responsible for managing and supervising all helmet activities, ensuring high-quality finishing and compliance with safety and environmental standards. The role also oversees the Helmet Section and serves as the Person in Charge (PIC) for the Storage Room, ensuring safe handling, storage, and documentation of all helmet-related chemicals.

RESPONSIBILITIES

1. Helmet Process & Quality Control

·         Plan, organize, and monitor helmet operations.

·         Ensure helmet applications meet quality standards for colour, adhesion, gloss, and appearance.

·         Control condition of helmets from functionality, safety and aesthetics perspective.

·         Inspect finished products for defects and coordinate corrective actions.

·         Monitor material usage to reduce waste and optimize cost efficiency.

·         Understand homologation standards and ensure compliance of produced helmets.

·         Tracking of serial number to helmet specifications (colour and sizes).

2. Supervision of Helmet Production

·         Supervise and guide helmet operators to follow SOPs and quality requirements.

·         Coordinate with maintenance for equipment upkeep (rivet machine etc.).

·         Support new product colour trials and process improvements.

·         Maintain cleanliness and compliance with 5S and Lean Manufacturing principles.

3. Continuous Improvement & Safety

·         Implement improvements to increase productivity, reduce helmet defects, and enhance safety.

·         Ensure all helmet production activities comply with internal and external EHS standards.

·         Conduct safety briefings and participate in audits or internal inspections.

·         Report and investigate any chemical spills, leaks, or incidents immediately.

JOB REQUIREMENTS

·         Education: Diploma or Bachelor’s Degree in Mechanical, Chemical, Industrial, or Manufacturing Engineering (or related field).

·         Experience: Minimum 3–5 years in manufacturing (plastic injection/painting/assembly) and chemical handling, preferably in the automotive or helmet industry.

·         Skills:

o    Strong knowledge of paint systems, surface preparation, and curing processes.

o    Familiarity with safety procedures for chemical storage and usage.

o    Leadership and team management capabilities.

o    Proficient in MS Office and production reporting tools.

o    Understanding of ISO 14001 and OSHA requirements.

Competencies

·         Quality and safety oriented.

·         Strong organizational and leadership skills.

·         Analytical and problem-solving ability.

·         Proactive and hands-on in operations.

·         Commitment to environmental and safety compliance.