Helmet Shell Prep Tech

Position Summary

This role is primarily responsible for surface preparation of composite helmet shells, including sanding, body filler application, and priming. The majority of the work involves detailed prep to ensure high-quality finishes. Based on experience, this role may also perform painting duties including base coat and clear coat application.

Key Responsibilities:

Surface Preparation

• Sand composite helmet shells using hand and power tools to remove imperfections
• Progress through multiple grit levels to achieve smooth, paint-ready surfaces
• Inspect surfaces for defects such as pinholes, scratches, or low spots
• Clean and prepare surfaces for filler and primer application

Body Filler (Bondo) Application

• Mix and apply body filler to correct surface imperfections
• Shape and feather filler to blend with surrounding materials
• Re-sand and refine surfaces for a smooth, uniform finish
• Ensure proper mixing ratios and curing times

Priming

• Apply primer using spray equipment per specifications
• Inspect for defects such as runs, sags, or contamination
• Perform sanding between coats to ensure surface quality
• Manage cure times and masking processes

Painting (Based on Experience)

• Apply base coat and clear coat finishes using spray equipment
• Perform color matching and finishing techniques
• Inspect final product for quality (gloss, texture, consistency)
• Perform touch-ups, wet sanding, and polishing as needed

Team Support / Leadership

• Provide guidance and oversight to sanding and prep team
• Ensure quality standards and workflow efficiency
• Promote safe work practices and proper PPE use

Qualifications

Required

• 1–2+ years of experience in:
  • Automotive painting
  • Industrial painting
  • Body work / surface prep
• Experience with sanding, filler application, and priming
• Strong attention to detail and quality
• Ability to work in a fast-paced production environment

Preferred

• Automotive paint experience (base/clear coat systems)
• Spray gun experience (HVLP or similar)
• Experience with composites (fiberglass, carbon fiber)
• Prior team lead or mentoring experience

Work Style & Expectations

• Reliable and consistent attendance
• Team-oriented with leadership mindset
• Ability to work overtime and occasional Saturdays as needed
• Takes pride in craftsmanship and finished product quality

Physical Requirements

• Standing for extended periods
• Repetitive hand and arm movements
• Lifting up to 40 lbs
• Exposure to dust, fumes, and paint environments (PPE required)