Hem-Saw Machine Operator

Position Summary

The Hem-Saw Machine Operator is a skilled and safety-focused team member responsible for setting up, operating, and maintaining a Hem-Saw to cut materials according to work orders and engineering specifications. -

A Full Day in This Role – Start to Finish

1. Start-of-Shift Preparation

• Clock into the correct work order or general shift activity.
• Inspect and clean the saw area, removing scrap or leftover materials from previous shifts.
• Conduct a basic equipment inspection:

o Check blade condition

o Verify coolant levels

o Ensure guards and safety devices are functioning

o Confirm vise/clamps are clean and operational

• Put on all required PPE (safety glasses, gloves, steel-toe boots, hearing protection).

2. Reviewing the Work Orders

• Pull the first scheduled work order for the day.

• Verify material type, dimensions, thickness, and cut specifications.

• Check PDF on the tablet.

• Confirm you have the correct raw material before loading the saw.

3. Machine Setup

• Adjust the saw settings based on the job:

o Blade speed

o Tension

o Angle adjustments

o Vise/clamping adjustments

• Set the proper length stop or measuring gauge for accurate repeat cuts.

• Load material securely into the vise, ensuring alignment and safety clearance.

4. Running the First Cut

• Begin the first cut slowly and observe:

o Blade tracking straight

o No unusual vibration or noise

o Coolant flowing properly

• Complete a first-piece check using calipers, tape measure, or square to confirm accuracy.

• Compare the first cut to the print/work order.

• Make adjustments if necessary before continuing production.

5. Running the Production Order

• Continue cutting material according to the required quantities.
• Monitor the saw throughout operation:

o Blade sharpness

o Straightness of cut

o Coolant flow

o Clamp pressure and alignment

• Inspect parts periodically (every few cuts) to ensure they stay within tolerance.

• Remove completed pieces and place them in the correct staging or rack location.

• Bundle, tag, or label cut parts as required for traceability.

6. End-of-Shift Duties

• Clean the machine and remove excess chips/scrap.

• Check coolant levels and refill if needed.

• Sweep and organize the surrounding work area.

• Securely store material and finished parts.

• Shutdown saw completely.

Required Skills & Qualifications

• Prior experience using a Hem-Saw or similar horizontal/vertical band saw preferred.

• Ability to read work orders, prints, and cut lists.

• Understanding of proper blade selection, speed, and tension.

• Ability to use measuring tools (tape measure, calipers, square).

• Strong attention to detail and commitment to accuracy.

• Ability to lift raw material and finished parts safely.

Physical Requirements

• Standing for long periods.

• Lifting up to 50 lbs. regularly.

• Bending, twisting, pushing, pulling, and repetitive motions.

• Working in a manufacturing environment with noise, heat, and moving equipment.

Work Environment

• Fast-paced, production-focused manufacturing setting.
• Collaboration with supervisors, material handlers, and machine operators.
• Requires strict adherence to safety protocols.