HIL Propulsion Engineer

Job Title: HIL Propulsion Engineer

Location: Michigan

Duration: Long Term

Client: Stellantis

Job Description We are seeking a proactive and technically skilled HIL, Propulsion, and Commissioning Engineer to support the development, validation, and deployment of propulsion control systems. This role involves working with Hardware-in-the-Loop (HIL) platforms, electric or hybrid propulsion systems, and overseeing on-site commissioning activities for vehicle or equipment launches.

You will be a key contributor in ensuring that propulsion systems meet functional, safety, and performance requirements from lab validation through to field deployment.

Key Responsibilities

• Develop and maintain HIL setups for testing propulsion system ECUs and control logic.
• Simulate propulsion system components (motors, inverters, batteries, etc.) using real-time platforms like dSPACE, NI VeriStand, or Speedgoat.
• Execute model-based testing and validation using MATLAB/Simulink and integrate with HIL test automation.
• Conduct commissioning of propulsion systems on vehicles, test benches, or industrial platforms.
• Interface with cross-functional teams for system calibration, fault injection, and troubleshooting.
• Support safety validation, performance tuning, and integration of propulsion subsystems (motor controllers, BMS, etc.).
• Analyze logs and test data to identify root causes and propose design improvements.
• Ensure compliance with safety and industry standards (ISO 26262, IEC 61508, etc. as applicable).

Qualifications

• Bachelor’s or Master’s degree in Electrical Engineering, Mechatronics, or related discipline.
• 3+ years of experience with HIL systems, propulsion systems, or commissioning activities.
• Proficient in MATLAB/Simulink for control system modeling and testing.
• Understanding of electric drive systems, power electronics, and motor control strategies.
• Familiarity with communication protocols such as CAN, Ethernet, Modbus, or PROFIBUS.
• Strong hands-on experience with testing tools like CANoe, CANalyzer, or similar.
• Ability to travel for on-site commissioning and system integration