HOT Inspection Engineer

1. Hot Forging InspectionInspect forged parts for visible defects such as:
o Underfill
o Overfill
o Laps and folds
o Cracks
o Surface defects
o Misalignment
o Distortion or bending
Verify that the forging shape matches the required profile.
2. Dimensional ChecksMeasure critical dimensions using:
o Hot gauges
o Templates
o Vernier calipers (when applicable)
o Specialized inspection fixtures
Ensure dimensions are within specified tolerances.
3. Process MonitoringMonitor forging parameters such as:
o Billet temperature
o Die temperature
o Press/hammer performance
o Material flow during forging
Report abnormalities that may affect product quality.
4. Quality DocumentationRecord inspection results.
Maintain production and quality records.
Prepare inspection reports and non-conformance reports (NCRs) when defects are found.
5. Defect AnalysisIdentify recurring forging defects.
Coordinate with production, die maintenance, and quality teams to determine root causes.
Recommend corrective and preventive actions.
6. First Piece and In-Process Inspection
Conduct first-off inspections at the start of production runs.
Perform periodic in-process inspections to ensure consistency.
7. Compliance and StandardsEnsure products meet:
o Customer specifications
o Drawing requirements
o Internal quality standards
o Relevant industry standards (such as ASTM International, SAE International, or customer-specific requirements).
8. Safety ResponsibilitiesFollow hot-work safety procedures.
Use appropriate PPE:
o Heat-resistant gloves
o Face shield
o Safety shoes
o Protective clothing
Ensure safe handling of hot forgings.

Typical Skills RequiredReading engineering drawings
Knowledge of forging processes (closed-die, open-die, upset forging, etc.).
Understanding of forging defects and metallurgy.
Use of inspection instruments and gauges.
Basic quality tools (7 QC tools, root cause analysis, CAPA).
Familiarity with quality systems such as IATF 16949 and ISO 9001.

Daily Activities Example
A Hot Inspection Engineer may:

1. Check billet temperatures before forging.
2. Inspect the first forged component of each shift.
3. Verify dimensions using gauges.
4. Segregate defective parts.
5. Inform production about process deviations.
6. Update quality records and inspection reports.
7. Review defect trends and discuss corrective actions with the forging team.