HPDC MACHINE MAINTENANCE ENGINEER

HPDC Maintenance Engineer

Department: Maintenance / Engineering
Industry: High Pressure Die Casting / Automotive / Manufacturing
Experience: 2–5 Years

Job Responsibilities

• Responsible for preventive, predictive and breakdown maintenance of HPDC machines and associated equipment.
• Troubleshoot electrical, hydraulic, mechanical, pneumatic and automation-related problems.
• Maintain and troubleshoot HPDC machines, die casting systems, hydraulic pumps, valves, motors and servo systems.
• Troubleshoot PLC, HMI, VFD/servo drives, sensors, proximity switches, limit switches, relays and contactors.
• Maintain and troubleshoot die lubrication systems, hydraulic systems, cooling-water circuits and temperature-control systems.
• Maintain shot sleeve, plunger lubrication system, accumulator, intensifier and injection system.
• Troubleshoot die cooling, water lines, air lines and pneumatic circuits.
• Maintain and troubleshoot ladle/auto ladling systems, conveyors, extraction systems and trimming equipment.
• Maintain furnaces, holding furnaces, heaters, thermocouples and temperature controllers associated with the HPDC process.
• Attend machine breakdowns and perform root-cause analysis (RCA) to reduce machine downtime.
• Execute scheduled PM activities and maintain PM checklists, breakdown reports and machine history records.
• Monitor machine parameters such as hydraulic pressure, oil temperature, injection pressure, cycle time and motor/servo performance.
• Maintain auxiliary equipment such as industrial chillers, cooling towers, compressors, die-temperature controllers and vacuum systems.
• Support installation, commissioning and modification of HPDC machines and automation equipment.
• Maintain critical spare parts and coordinate with stores and purchase teams.
• Coordinate with production, quality, tooling and process teams to resolve machine-related problems.
• Implement corrective and preventive actions for repeated breakdowns.
• Follow LOTO, electrical safety, machine safety, 5S and preventive maintenance standards.

Technical Skills

• HPDC machine electrical and mechanical maintenance.
• Hydraulic and pneumatic troubleshooting.
• PLC and HMI troubleshooting.
• VFD and servo drive troubleshooting.
• Injection/shot system and accumulator maintenance.
• Die lubrication and cooling systems.
• Furnace, heater and temperature-control systems.
• Motors, pumps, valves, sensors and safety interlocks.
• Electrical control panels and industrial wiring.
• Preventive and predictive maintenance.
• Breakdown troubleshooting and RCA.
• Ability to read electrical, hydraulic and pneumatic drawings.

Qualification

Diploma / BE / B.Tech in Electrical, Electronics, Mechanical or Mechatronics Engineering.

Key Performance Areas

• Reduce HPDC machine breakdowns and production downtime.
• Improve machine availability and reliability.
• Complete preventive maintenance as per schedule.
• Reduce repeated breakdowns through RCA and corrective actions.
• Improve spare-parts management.
• Maintain safe and reliable operation of HPDC equipment.

Pay: From ₹20,000.00 per month

Benefits:

• Cell phone reimbursement
• Commuter assistance
• Flexible schedule
• Food provided
• Leave encashment
• Paid sick time
• Paid time off
• Provident Fund

Work Location: Remote