Industrial Engineer

Position Summary

• Factory and Assembly / Manufacturing Layout
• Work methods
• Industrialization
• Process study
• SAP BOM & Routing management
• Continual Improvement

Main Responsibilities

• Design of safe and efficient workstation in assembly and machine shop.
• Design an efficient layout to optimize the floor space utilization.
• Creation of standard work methods by using VSM
• Bottleneck analysis by using VSM and action plan to debottleneck it.
• Design of assembly concept by using various BOMs.
• Define tooling, fixturing, process required for assembly.
• During layout, man movement and material movement to be studied in detail.
• Drive operational Excellence & Continual Improvement activities in plant to improve PQCDSM
• Define machine building standard and generate various documents SOPs, PFMEA, WI & Check Sheet.
• Knowledge of EBOM, MBOM, variants, models, options and associated attributes, ability to process Engineering change orders.

Critical Skills and Personal Attributes

• Continuous process improvement: Continuous process improvement works to eliminate waste, improve quality and production time.
• Work measurement studies: Conduct time and motion studies to analyze work methods and identify opportunities for time savings and process optimization.
• Line Balancing: Do the VSM including VA, NVA and actual data ex: break down, efficiency factor, inventory OHQ etc. Evaluation of work activities to be performed by a person or machine. Define bottleneck as per customer requirement. Understand all operations in detail and plan for balancing of operations with other stations or plan for improvement.
• Workstation design: Design workstation considering safety, Ergonomics, man movement, Material movement to take care of quality, capacity as per company defined standard.
• Process documentation: Design standard work methods including flow chart with proper industrial signs.
• Process Layout: Develop a layout which takes care of all equipment, tooling, material flows necessary to provide for an effective product assembly process. The process layout to be drawn in Auto Cad with scale.
• Support to legal team by providing factory CAD layout.
• Ergonomics: Intended to reduce operator fatigue and discomfort. Do the ergo analysis and do the necessary changes in the station design.
• Develop and coach teams to perform operations.
• Maintain business continuity procedures and keep the business continuity manager informed of progress on corrective actions. Perform and report on programme activities as directed.

Education and Experience

• BE (Industrial / Mechanical)
• 8-10 years of industry experience in Industrial Engineering.
• Hands of working is SAP – PP module.
• Knowledge of work studies