Instrument & Control Engineer 仪表工程师

本职位负责大型空分装置仪表与自动化系统的全面管理，支持气态及液态氧、氮、氩产品的生产，确保稳定供应客户。候选人需针对仪表与自动化系统开展以下工作：

• 贯彻集团的可靠性与维护策略、标准、最佳实践（BOP）及改进计划，达成并持续保持可靠性KPI。
• 领导并协调日常现场维护活动（PM、CM），确保任务按计划完成。
• 优化常规维护及大修活动所需资源。
• 排查故障并提出解决方案，编制经验教训以供分享。
• 领导重大可靠性事件的根本原因调查。

岗位职责

一、设备维护与可靠性管理（仪表与自动化系统）

• 树立安全第一的工作理念，积极向员工及承包商倡导安全文化。
• 带领并执行以下设备的维护工作：现场变送器、调节阀、产品（液氮/液氧/液氩）及总烃分析仪、本地PLC与DCS硬件及网络组件、产品计量、装置报警与通信系统，确保设备高可靠性运行。
• 熟悉CMMS系统（如SAP、Maximo等），能通过系统进行PM及CM工单的计划、执行与关闭。
• 熟悉主流DCS系统之一，如和利时、中控、横河、西门子PCS7、霍尼韦尔等。
• 具备现场仪表校准与安装、回路检查、调节阀维护与安装、分析仪组态与测试、PLC与DCS故障排查、基础PLC编程、网络测试等实操经验。
• 熟悉压缩机控制及基本过程控制。
• 参加与其他专业及生产团队的每日晨会，协调各方工作，确保维护作业安全、按时完成。
• 编制并审核技术文件、维护手册及作业规程，为员工提供技术培训，提升团队能力与作业一致性。
• 负责仪表测量工具的保管，如万用表、信号发生器、现场校准器等。
• 定期审查备件库存，在CMMS中维护物料编号，审查并更新备件策略，规划淘汰部件的更换，确保所需备件随时充足可用。
• 为项目、大修维护及年度预算规划提出OPEX与CAPEX预算建议。
• 跟踪并汇报仪表与自动化系统网络安全、数字化工具及其他最新技术发展动态。

二、风险管理与工厂可靠性改进

• 熟悉风险评估文件，如JHA、FMEA、MOC。
• 推行主动性与预防性维护策略，减少CM工单数量。
• 主动识别失效模式，评估现有缓解措施，提出改进建议并跟踪设备可靠性差距的关闭。
• 提出新技术方案，实现故障的早期检测与及时处理。
• 确保对停机事件的重大成本进行调查，并立即制定和实施经验教训。
• 管理系统性纠正措施报告，关闭与集团标准之间的差距。

三、人员发展

• 培养技术员及员工的专业能力。

四、其他职责

• 承担公司因业务发展、运营优先级或战略举措所需的其他职责、任务或临时安排，适应工作变化，确保业务运营的连续性与有效性。
• 支持并参与公司所采用或拟认证的管理体系相关工作，包括但不限于ISO 9001、ISO 14001、ISO 45001、HALAL、GDPMD及其他相关标准。
• 根据需要前往公司现场、客户、供应商、监管机构或其他相关地点，满足业务、运营、审核、合规或客户相关需求。出差可能为计划内或临时性安排，视业务优先级而定。

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任职要求

一、知识与经验

• 本科及以上学历，电气、电子或自动化工程相关专业。
• 至少3-5年工业气体、石化或油脂化工领域仪表与控制实操经验。
• 熟悉ISA及IEC标准。
• 熟悉空分装置（ASU）运行者优先考虑。
• 熟悉SAP系统维护模块者优先考虑。
• 本职位要求具备双中英语能力，以确保与国内同事及业务伙伴等中文相关方之间的有效沟通与协调。

二、个人素质

• 具备良好的人际交往、沟通及书面表达能力。
• 能够与来自多元化、国际化背景的同事协作。
• 具备分析能力，始终致力于从根本上解决问题。
• 自主学习能力强，善于整合资源，同时懂得适时寻求支持。
• 能够独立工作并融入团队，致力于技术改进，乐于分享知识。

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备注

• 本岗位工作地点及出差安排视公司业务需求而定。
• 公司提供具有竞争力的薪酬福利及职业发展机会。
• 欢迎符合条件者投递简历。

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Purpose of this position:

This position is responsible for the management of the instrumentation and automation systems of a large-scale Air Separation plant, producing gaseous and liquid oxygen, nitrogen and argon products for our customers. The candidate will need to perform the following for the instrumentation and automation system:

• Implement the Group's reliability and maintenance strategies, standards, best practices (BOP) and improvement plans to attain and sustain reliability KPI.
• Lead and coordinate daily site maintenance activities (PM, CM) to ensure tasks are completed as planned
• Optimise resources required for routine and major maintenance activities.
• Troubleshoot failures and recommend solutions, produce lessons learnt to share.
• Lead root cause investigations for major unreliability events.

Principle Responsibilities:
1.      Equipment maintenance and reliability management (Instrumentation & automation systems):

• Demonstrate a safe working mindset and champion a safe work culture to staff and contractors.
• Lead and execute maintenance jobs for equipment such as: field transmitters, control valves, product (LIN/LOX/LAR) and total hydrocarbon analysers, local PLC and DCS hardware and network components, product metering, plant alarm and communication to ensure high reliability of such equipment.
• Familiarity with CMMS systems eg: SAP, Maximo or other platforms and able to utilise such systems to plan, execute and close work orders for the PM and CM.
• Familiar with one of the DCS systems (Distributed control system) such as Hollysys, Supcon, Yokogawa, Siemens PCS7, Honeywell etc.
• Practical experience in field instrument calibration and installation, loop checks, control valve maintenance and installation, analyser configuration and testing, PLC & DCS troubleshooting, basic PLC programming, network testing etc.
• Familiarity with compressor controls and basic process controls.
• Attend daily morning meetings with other disciplines and the production team to coordinate efforts in ensuring maintenance works are conducted safely and timely.
• Prepare and review technical documents, maintenance manuals, work procedures and provide technical training to staff to improve competencies and consistency.
• The custody of instrument measurement tools, eg: multimeters, signal generators, field calibrator
• Performing periodic reviews of spares, setup material numbers in CMMS, review/update sparing strategies and plan for the replacement of obsolete parts to ensure sufficient spares are readily available when needed.
• Propose OPEX and CAPEX budgetary proposals for projects, major maintenance and yearly budget planning.
• Provide updates on cybersecurity development, digital tools and other latest developments for instrumentation and automation systems.

 2.      Risk management and plant reliability improvement:

• Familiarity with risk assessment documents: JHA, FMEA, MOC.
• Reduce the CM’s work list by promoting proactive and preventive maintenance strategies at work.
• Proactively identify failure modes, evaluate existing mitigations to recommend any further actions and track closures of equipment reliability gaps.
• Propose new technologies to allow for early detection of failures and to resolve them as early as possible.
• Ensure major costs of downtime events are investigated and lessons learned are developed and implemented immediately.
• Manage systemic corrective actions reports to close gaps versus Group standards.

3. People Development:

• Develop competencies for technicians and staff.

4. Other requirements:

• To undertake any additional duties, responsibilities, or temporary assignments as may be required to support evolving business needs, operational priorities, or strategic initiatives of the Company. This includes adapting to changing work requirements to ensure continuity and effectiveness of business operations.
• To support, participate in, and assume roles related to any management systems that the Company subscribes to or intends to be certified in, including but not limited to ISO 9001, ISO 14001, ISO 45001, HALAL, GDPMD, and other relevant standards.
• To travel to company sites, customers, suppliers, regulatory bodies, or other relevant locations as required to fulfil business, operational, audit, compliance, or customer-related needs. Travel may be scheduled or ad-hoc depending on business priorities.

Requirements:

1. Knowledge and Experience:

• Minimum of a Bachelor’s degree, major in electrical/electronic/automation engineering.
• A minimum of 5 years of practical hands-on experience in instrumentation and controls, within the field of industrial gas/petrochemicals/oleochemicals.
• Familiarity with ISA & IEC standards.
• Familiarity with ASU operations is a definite advantage.
• Familiarity with SAP system maintenance modules is an advantage.
• Proficiency in English and Mandarin is required to facilitate effective communication and coordination with Mandarin-speaking counterpart/stakeholders, including colleagues and business partners from China.

2. Personal Qualities:

• Good interpersonal, communication, and written skills.
• Able to work with colleagues from diverse and international backgrounds.
• Analytical and always looking to resolve the root cause of each problem.
• Self-learner, resourceful but knows when to seek help.
• Ability to work independently and in a team, contributes on improving technology and being able to share the knowledge with each other.