Instrumentation And Control Technician

Company: Sugna Sponge & Power Private Limited
Plant: Integrated Steel Manufacturing Plant (DRI, CPP & TMT Rolling Mill)
Location: Tadipatri, Anantapur District, Andhra Pradesh
Job Title: C&I Technician
Department: Captive Power Plant (CPP) Control & Instrumentation
Reporting To: Department HOD
Experience: 3-6 Years
Qualification: ITI / Diploma in Instrumentation / Electronics / Electrical & Instrumentation
Industry Preference: Integrated Steel Plant / Captive Power Plant / Thermal Power Plant

Job Purpose
To carry out preventive, predictive and breakdown maintenance of all Control & Instrumentation systems in the Captive Power Plant to ensure safe, reliable and uninterrupted plant operation.

Key Roles & Responsibilities

• Carry out preventive and breakdown maintenance of field instruments.
• Maintain transmitters, gauges, switches, analyzers and control valves.
• Assist in maintenance of DCS, PLC, SCADA and HMI systems.
• Perform loop checking, calibration and commissioning activities.
• Troubleshoot instrumentation faults and rectify defects.
• Maintain calibration records and maintenance logbooks.
• Support shutdown and annual maintenance activities.
• Ensure compliance with SOPs, LOTO and safety procedures.
• Coordinate with Operations, Mechanical and Electrical departments.
• Maintain housekeeping and proper care of tools and instruments.

Technical Competencies

• PLC & DCS Basics
• SCADA
• Calibration
• Loop Checking
• Control Valves
• Field Instrumentation
• Pressure/Temperature/Flow/Level Instruments
• MS Office

Behavioural Competencies

• Teamwork
• Problem Solving
• Communication
• Discipline
• Safety Awareness
• Learning Attitude

Key Performance Indicators (KPIs)

• Instrument Availability
• PM Compliance
• Calibration Compliance
• Breakdown Response Time
• Safety Compliance
• Housekeeping