Kiln Engineer

Main Responsibilities

Kiln Operation Support

• Monitor kiln firing processes to ensure optimal temperature control and cycle adherence
• Assist in developing and adjusting firing schedules based on product requirements and material behavior
• Ensure uniform heat distribution and proper loading patterns to minimize defects

Process Optimization

• Analyze firing data to identify trends, inefficiencies, and areas for improvement
• mplement changes to improve firing quality, reduce cycle times, and optimize energy usage
• Support continuous improvement initiatives (Lean, Six Sigma, etc.)

Quality and Defect Control

• Investigate firing-related defects such as warping, underfiring, or overfiring
• Work with quality control to address non-conformance issues and implement corrective actions
• Conduct trials for new products or material compositions and evaluate kiln performance

Maintenance Collaboration

• Coordinate with maintenance for routine kiln checks and preventive maintenance
• Monitor the condition of refractory linings and insulation materials
• Provide technical input on kiln repairs, upgrades, and part replacements

Data Analysis & Reporting

• Record and analyze kiln performance metrics (temperature profiles, cycle duration, energy usage)
• Prepare reports on firing efficiency, defect rates, and kiln downtime
• Maintain technical documentation, firing logs, and process records

Safety and Compliance

• Ensure adherence to plant safety policies during kiln operation and maintenance
• Support risk assessments and safety audits related to thermal processes
• Promote safe work practices and assist in safety training sessions

Cross-functional Collaboration

• Work closely with production, quality, R&D, and maintenance teams
• Participate in new equipment installations, kiln commissioning, and startup procedures.

Technical & General Skills Requirements

• Understanding of ceramic firing processes and material behavior
• Familiarity with firing curves and heat transfer principles
• Experience with kiln control systems (PLC, SCADA, PID)
• Ability to identify and analyze firing defects (e.g., warping, underfiring)
• Basic understanding of refractory materials and insulation
• Knowledge of kiln safety standards and high-temperature operations
• Proficiency in kiln monitoring software and PLC interfaces
• Basic ERP system knowledge (e.g., SAP, Oracle)
• Data analysis skills (Excel, Minitab, MATLAB, etc.)
• Ability to generate technical reports and documentation
• Strong analytical and problem-solving skills
• Attention to detail and quality-focused
• Good communication and teamwork skills
• Ability to work under pressure and troubleshoot issues quickly
• Self-motivated and adaptable to new technologies

Technical Qualifications

• B.Sc. In Ceramic/Mechanical/Industrial/Chemical/Manufacturing Engineering or material science. (Masters degree is preferred)
• Min. 1-3 years in ceramic manufacturing or thermal processing environments
• Good command of English both written and oral
• Knowledge of kiln operation and ceramic production processes