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Lead Controls & Reliability Service Engineer

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Onsite

Lead Controls & Reliability Service Engineer

ATS - Industrial Maintenance

Lead Controls & Reliability Service Engineer

2 months ago

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Important information


Salary:

$83,200 – $108,160 / year

Location:

Milwaukee, WI, USA

Work mode:

Onsite

Published on:

3 September 2026

What they need


Make manufacturing run better—every visit, every fix, every improvement

In this leadership-leaning field role, you’ll be the force that restores uptime, advances preventative strategies, and mentors others—while tackling the toughest control-system and electro-mechanical problems on the floor.

The impact you’ll have

  • Diagnose issues by observing machines in operation; disassemble to access and remove defective parts; inspect components; adjust functional parts and control instruments; repair or replace; validate with electrical and mechanical tests; recondition and repair machine tools.
  • Elevate reliability by sourcing parts and supplies, evaluating alternatives for superior cost and performance, and packaging retrofits, upgrades, or alternate functions.
  • Establish the standard: independently perform maintenance to industry norms and author maintenance standards and instructions for altered or new equipment.
  • Advise customer teams on maintenance optimization, reliability approaches, and PM processes.
  • Perform precision machining (lathe, drill press, grinder, and more) and welding to fabricate or repair components.
  • Resolve the hardest problems by altering, troubleshooting, and analyzing complex control systems—software, hardware, and configuration included.
  • Harness advanced maintenance technologies to collect performance data, detect trends, and drive recommendations.
  • Capture knowledge: complete service reports and system entries, write clear narratives of findings and performance data, and compile technical manuals plus operating/maintenance procedures for equipment upgrades and automation integrations.
  • Grow others: mentor lower-level technicians, provide leadership within project teams, deliver on-the-job training, and lead technical development programs for coworkers and customers.
  • Work safely and professionally: follow all safety policies, rules, regulations, instructions, and guidelines; practice situational awareness and address unsafe behaviors/conditions; align with customer contractor codes of conduct and housekeeping standards.

Your background

  • High school diploma or GED.
  • Associate degree (technical focus) with 12+ years of related industry experience, or 15+ years of industry experience.
  • End-to-end understanding of electrical, mechanical, fluid power, and control systems; proven ability to analyze, design alternatives, and execute repairs.
  • Hands-on with basic and specialized tools, plus relevant programming software.
  • Comfort with extensive travel across local, national, and international sites.

Bonus experience

  • Condition-based maintenance, precision mechanical alignment, process equipment upkeep, and automation integration.
  • Significant PLC expertise, field device troubleshooting, electrical drives and motors, and motion control systems.

Core strengths

  • Communications
  • Customer Focus
  • Personal Discipline
  • Safety

Where and how you’ll work

  • Physical demands include regular standing, walking, fine manual work, reaching, climbing via ladders or lifts, balancing, stooping, kneeling, crouching, or crawling in confined spaces, and communicating effectively.
  • Occasional sitting and lifting/moving items exceeding 50 pounds.
  • Regular use of close and color vision.
  • Occasional exposure to outdoor weather and electrical shock risk.
  • Factory environments are typically very loud, with potential exposure to hazardous materials and greasy or slippery floors.

Technical proficiencies

  • Mechanical troubleshooting
  • 120/208/240/480 VAC systems
  • Electrical troubleshooting
  • Electrical repair
  • High-voltage systems
  • Industrial electrical experience
  • Machine safety inspections

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