Lead Process Engineer

Role & responsibilities

1. COMPETENCY SKILLS

• Process Design of Gas & TEG Dehydration, Gas Sweetening, Molecular Sieve Package, Dew point depression, FPSO and Condensate Stabilization.
• Thermal design of Water Bath Heaters and Convective Heaters Exposure with convection, radiation heat transfer.
• Process Design of Oil, Gas and Water Separation, Sizing of Separators, Knock out drums, Filter Separators, Treaters, Desalters, Incinerators and Tank Sizing.
• Pump Sizing & Line Sizing calculation, Pressure Safety Valve Sizing.
• Process Simulation using Aspen HYSYS.
• Thermal Design of Heat Exchangers by HTRI and Aspen EDR.
• Good Understanding of Engineering Codes and Standards such as ASME, API, GPSA and NACE.
• Exposure to ISO 9001-2015

2. ROLES & RESPONSIBILITES

• Understanding the inputs from customer thoroughly and applying them for projects/quotes applicable.
• Ensure adherence to statutory and international codes & standards with respect to the process design.
• Review of quote / project documents in respective functional areas.
• Responsible for maintaining QMS procedure & related documentation with respect their task assigned.
• Explore the possibility of making the product/service as simple as possible without compromising quality, ultimately reducing the costs.
• Explore the possibility of using standard parts as far as possible, to reduce both delivery time and Cost.
• Design the process equipment to meet the customer need and guarantee the equipment operation.
• Responsible for the selection of the material with respect to the chemical reaction of the process stream.
• Responsible for adequacy of the sizing calculation.
• Coordination with the CAD Designing Department for Process related drawings
• Preparation of technical specification of the equipment for bought outs.
• Review and approval of alternates/scope change during the execution of the project within the budgeted cost and with minimal delivery impact
• Managing the general code standards and company engineering Specification.
• Management, technical execution, and completion of engineering assigned tasks in a specific process discipline area.
• Checking and approvi ng all the Process documents, Process Internals drawings and some of Mechanical drawings
• Develop Process Design, simulation and optimization using of major process simulation programs
• Preparation, Reviews and Approvals of BFDs PFDs, P&IDs and Cause & Effect Diagram.
• Carry out Equipment and Line sizing calculations, Preparation and Review of Data sheets.
• Preparation and Review of Equipment List and Line List.
• Preparation of Equipment Specification and RFQ for the package Vendor
• Provide detailed process engineering input during all design phases including interpretation of standards.
• Participating in plant pre commissioning, commissioning and start-up as well as plant performance tests.
• Review any process design work carried out by third parties (vendors), and to participate in, and in some instances lead from company for, HAZOPs.

Authority:

• Approve process design drawings and documents
• Technical approval for bought out items

Preferred candidate profile

3. QUALIFICATIONS AND EXPERIENCE

Qualifications:

Bachelors degree in Chemical Engineering (Minimum)

Experience:

• 10 + more years of experience in process design and simulation in the Oil and Gas design field within a large industrial organization.

4. PRODUCT & PROJECT EXPERTISE

Process Design & Detailing of

• Well head Test Separators (Two Phase & Three Phase)
• Production Separators (Two Phase & Three Phase)
• Emulsion Heater Treater
• Desalter
• Indirect Bath heater (API 12K)
• Direct Fired Heater (API 560)
• TEG Gas Dehydration System
• Amine Gas Sweeting System
• Molecular Sieve System
• Sulphur Removal Unit
• Condensate Stabilization Package