Machine Installation and commissioning M/F

1.AutoCAD Drawing knowledge
2.Machine layout marking and changes as per requirement
3.Machine Selection depend on requirement
4.Must have HMC machines Green filed and brown filed experience
5.Lead the end-to-end installation and mechanical assembly of high-precision 4-axis and 5-axis HMCs and CNC machines at customer production plants.
6.Execute precise foundation anchoring, machine bed leveling using high-sensitivity electronic levels, and verify geometric parameters (spindle coaxiality, perpendicularity, and parallelism).
7.Power up and commission Siemens and Fanuc CNC systems, performing initial PLC sign-of-life checks, axis reference point setting, and limit switch configurations.
8.Integrate and test automated peripheral hardware, including ATC arm alignments, APC orientation, through-spindle coolant (TSC) lines, and centralized lubrication systems.
9.Troubleshoot complex start-up errors involving servo drives, feedback encoders, and safety relay circuits during initial trial runs.
10.Conduct Final Geometric and Cutting Trials (e.g., NAS testing, Circle-Diamond-Square cutting) alongside client quality heads to secure formal Site Acceptance Testing (SAT) sign-offs.

CORE COMPETENCIES
Machine Tool Installation: Foundation Layout Verification, Precision Rigging Supervision, Heavy Machinery Placement.

• Geometric & Laser Alignment: Bed Leveling, Axis Orthogonality, Spindle Runout Correction, Laser Interferometer Calibration.

• Controller & Drive Integration: PLC I/O Mapping, Axis Tuning, Sign-of-Life Verification, Safety Circuit Validation.

• Sub-System Commissioning: Automatic Pallet Changers (APC), Automatic Tool Changers (ATC), Hydraulic/Pneumatic Systems, Chip Conveyors.

• Quality Compliance: Circle-Diamond-Square Tests, National/International Machine Tool Standards, Site Acceptance Testing (SAT).

• Machines Services
  Retrofitting & upgrading of CNC & PLC

• Hydraulics and Pneumatics

• Spares Part Planning