Machine Operator Door Shop

Machine Operator – Door Shop

Competitive Compensation, D.O.E. | Hourly, Non-Exempt
Full-Time | 40 Hours Per Week | Overtime as Needed

POSITION SUMMARY

The Machine Operator – Door Shop is a skilled production position responsible for operating a variety of specialized machines and automated equipment used to manufacture, modify, assemble, and prepare doors and pre-hung door units. This position plays a critical role in producing accurate, high-quality door products according to customer orders, work orders, Standard Operating Procedures (SOPs), and established quality standards.

The Machine Operator will operate and become proficient in a variety of CNC machines, automated door machinery, door assembly equipment, saws, routers, pneumatic tools, power equipment, and other specialized machinery. Equipment may include KVAL, Full House, Norfield, and EuGenie machinery, along with other door shop equipment.

The primary focus of this position is machine operation. The Machine Operator is expected to understand machine controls, accurately enter production information, load and position materials, monitor machine operation, inspect finished products, make appropriate machine adjustments, and safely operate equipment used to manufacture and modify doors and pre-hung door assemblies.

This position may involve producing standard and customized door units, including machining doors, modifying door slabs, preparing jambs and frames, installing or machining hardware, cutting components to size, assembling pre-hung units, and completing other door-shop processes based on customer specifications.

The position is labor-intensive and requires regularly standing, walking, lifting, positioning, and maneuvering heavy doors, door panels, frames, and components. Safety, machine operation, accuracy, and product quality are essential responsibilities of this role.

ESSENTIAL DUTIES & RESPONSIBILITIESMachine Operation & Door Manufacturing

• Operate a variety of CNC, automated, and specialized door shop machines to manufacture and modify doors and pre-hung door units.
• Operate equipment such as KVAL, Full House, Norfield, and EuGenie machinery in accordance with SOPs, machine specifications, order paperwork, and quality requirements.
• Learn, operate, and become proficient in multiple pieces of specialized door manufacturing and assembly equipment.
• Set up, load, position, and operate machines used to cut, machine, route, bore, assemble, and modify doors and door components.
• Accurately enter production information through machine control panels, tablets, computers, and/or barcode scanners.
• Monitor machine operation throughout the production process and identify issues that could affect product quality or machine performance.
• Make appropriate adjustments to machine settings and production processes within established procedures.
• Operate machinery used to manufacture and modify door slabs, jambs, frames, thresholds, sills, and complete pre-hung door units.
• Operate specialized equipment to perform tasks such as door machining, hinge preparation, lock preparation, lite preparation, trimming, routing, boring, cutting, assembly, and other customized door modifications.
• Operate saws, routers, pneumatic tools, nail guns, and other power equipment when required to complete door manufacturing and assembly processes.
• Safely operate equipment such as the KVAL 700C, KVAL 700DC, Full House Assembler, Norfield 540 Assembler, Norfield 3800, Norfield 4800, Mag Operator, bander, tilt table, and Tiger Stop saw, as applicable to the production line.
• Become proficient in additional door shop equipment as assigned and trained.

Door & Pre-Hung Unit Production

• Read and understand door work orders, drawings, specifications, and production instructions.
• Verify order information before beginning production to ensure the correct door, components, dimensions, handing, machining, and configuration are produced.
• Manufacture and modify doors and pre-hung door units to customer specifications.
• Perform minor to intermediate assembly and preparation of doors and door components.
• Complete tasks such as:
• Cutting doors, heads, jambs, and other components to required dimensions.
• Striking and modifying jambs.
• Installing hinges and other door hardware.
• Installing lites.
• Cutting and installing sills.
• Applying weatherstripping.
• Nailing and assembling door components.
• Routing and machining door slabs.
• Preparing door frames and jambs.
• Assembling and preparing pre-hung door units.
• Inspect doors and pre-hung units before, during, and after production to ensure dimensions, machining, assembly, appearance, and overall quality meet requirements.
• Ensure completed products are accurately manufactured before moving them to the next stage of production or packaging.

Machine Maintenance & Troubleshooting

• Clean and maintain CNC machines, automated door equipment, and other production machinery according to company procedures.
• Perform routine equipment inspections and basic maintenance as trained and authorized.
• Recognize abnormal machine operation, equipment problems, and potential safety issues.
• Communicate machine problems to the Branch Maintenance Technician, Door Shop leadership, or Corporate Senior Maintenance Manager.
• Assist with troubleshooting equipment issues and implementing corrective actions within the scope of training and authorization.
• Maintain machine areas in a clean, organized, and safe condition.

Quality & Production

• Follow all SOPs, production procedures, machine operating instructions, and established quality standards.
• Review order paperwork before, during, and after production to ensure the correct product is being manufactured.
• Maintain a high level of attention to detail when measuring, machining, assembling, and modifying doors.
• Identify defects, incorrect dimensions, machining errors, damaged components, or other quality issues and communicate them appropriately.
• Meet department productivity expectations while maintaining product quality and safe work practices.
• Properly document production activities using tablets, software, scanners, or other company systems.
• Work with Door Shop leadership and team members to identify production challenges and improve processes.

Packaging & Material Handling

• Palletize, package, wrap, and stage completed doors and pre-hung door units for shipment.
• Package products according to specifications to prevent damage during transportation.
• Safely move and position doors, frames, components, and other materials throughout the production area.
• Forklift operation may be assigned after successful completion of required forklift training and certification.

REQUIRED SKILLS

• Mechanical aptitude and an interest in operating machinery and production equipment.
• Ability to safely operate and learn multiple types of CNC, automated, and specialized door manufacturing machinery.
• Ability to read and understand door work orders, production instructions, measurements, diagrams, and SOPs.
• Ability to accurately use machine control panels, computers, tablets, and barcode scanners.
• Basic math skills, including addition, subtraction, multiplication, measurements, and dimensional calculations.
• Ability to read and accurately use a tape measure.
• Experience using hand tools, power tools, saws, routers, nail guns, and pneumatic equipment.
• Strong attention to detail and commitment to producing accurate, high-quality doors and pre-hung units.
• Ability to troubleshoot basic machine and production issues and communicate equipment problems effectively.
• Ability to follow written, oral, and diagram-based instructions.
• Ability to work independently with minimal supervision while maintaining productivity, quality, and safety standards.
• Ability to work effectively in a fast-paced manufacturing environment.
• Ability to safely work around moving mechanical equipment and machinery.
• Ability to communicate effectively in English as it relates to job duties and safety requirements.
• Ability to comply with all company safety requirements and required Personal Protective Equipment (PPE).

REQUIRED EDUCATION & EXPERIENCE

• High school diploma or General Education Degree (GED).
• Previous experience operating manufacturing, CNC, woodworking, or door shop machinery is preferred.
• Experience manufacturing, assembling, modifying, or installing doors or pre-hung door units is preferred.
• 1–2 years of CNC machine operation experience preferred, but not required.
• 2 or more years of experience using saws, routers, mills, joiners, nail guns, or other carpentry/manufacturing tools preferred, but not required.
• Experience with automated door assembly equipment or specialized door shop machinery is preferred.
• Any combination of education, training, and experience demonstrating the ability to perform the duties of the position may be accepted in place of the education and/or experience requirements listed above.

PHYSICAL DEMANDS

• Regularly stand, walk, climb, balance, stoop, kneel, crouch, or crawl.
• Regularly stand and walk for prolonged periods.
• Regularly use hands and fingers to operate machinery, tools, controls, and equipment.
• Regularly reach with hands and arms.
• Regularly see, talk, and hear.
• Specific vision abilities include close vision, peripheral vision, and the ability to adjust focus.
• Regularly lift, carry, move, position, and manipulate materials weighing up to 60 pounds.
• Occasionally team lift, move, or manipulate materials weighing up to 100 pounds.
• Regularly maneuver large and heavy door panels, frames, and pre-hung door units.

WORK ENVIRONMENT

• Work is performed in a manufacturing/door shop environment.
• Noise levels are typically moderate to loud.
• Regularly works near moving mechanical parts, automated machinery, cutting equipment, and other production equipment.
• May occasionally work outside and be exposed to varying weather conditions.
• Proper PPE must be worn in designated areas.
• Employees are expected to maintain a clean, organized, and safe work area.

SAFETY RESPONSIBILITIES

• Follow all company safety policies, procedures, and machine-specific safety requirements.
• Operate all machinery and equipment in a safe and responsible manner.
• Use required PPE as designated by company safety policies.
• Report incidents, accidents, equipment concerns, and unsafe working conditions to leadership immediately or within 24 hours as required.
• Maintain the work area in a safe and healthful condition.
• Assist in identifying and eliminating workplace hazards.
• Complete required equipment and safety training before operating designated machinery.
• Comply with company drug-testing policies and procedures.
• Follow all applicable safety requirements when operating vehicles or forklifts during the course of employment.

COMPENSATION & BENEFITS

• Competitive compensation, D.O.E.
• Opportunities for quarterly/annual performance bonuses based on branch, company, and employee performance.

Pay: $21.00 - $24.00 per hour

Expected hours: 40.0 – 50.0 per week

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Employee assistance program
• Employee discount
• Flexible spending account
• Health insurance
• Health savings account
• Life insurance
• On-the-job training
• Paid time off
• Parental leave
• Professional development assistance
• Referral program
• Retirement plan
• Safety equipment provided
• Vision insurance

Work Location: In person