Maintenance & Automation Engineer (Press Machine)

Main Responsibilities

Press Operation & Monitoring

• Supervise and support the operation of hydraulic or mechanical tile pressing machines.
• Monitor key parameters such as pressure, cycle time, mold alignment, and automation sequences.
• Ensure proper startup, shutdown, and changeover procedures are followed.

Troubleshooting & Maintenance

• Diagnose and resolve mechanical, electrical, or automation issues on press equipment.
• Support preventive and predictive maintenance programs.
• Collaborate with maintenance teams to reduce downtime and improve machine reliability.
• Maintain accurate records of breakdowns, repairs, and maintenance activities.

Process Optimization

• Analyze process performance data and recommend improvements to cycle time, press efficiency, and quality consistency.
• Implement small-scale projects or modifications to improve safety, performance, and energy efficiency.
• Collaborate with quality and production teams to reduce defects such as cracks, warping, or improper compaction.

Automation & Controls

• Work with PLCs, HMI systems, and sensor networks to ensure accurate machine control.
• Adjust and fine-tune press automation settings to optimize machine cycles and coordination with conveyors and feeders.
• Support the integration of new technologies and digital monitoring tools in the press area.

Safety & Compliance

• Ensure all activities comply with Standard Operating Procedures (SOPs), safety protocols, and workplace regulations.
• Participate in safety audits and assist in risk assessments related to press operations.
• Promote 5S, Kaizen, and other lean manufacturing practices in the press department.

Documentation & Team Coordination

• Prepare daily shift reports and technical incident logs.
• Coordinate with production supervisors, maintenance, and quality assurance teams.
• Provide training or guidance to operators and technicians on press equipment and process standards.

Technical & General Skills Requirements

• Strong foundation in mechatronics (mechanical, electrical, and control systems integration).
• Familiarity with ceramic tile press equipment and pressing processes.
• Knowledge of PLC programming (basic), HMI operation, and automation controls.
• Ability to read mechanical/electrical schematics and troubleshoot system faults.
• Good communication and coordination skills across departments.
• Strong analytical thinking, documentation ability, and a hands-on approach.
• Willingness to work shifts or respond to urgent issues after hours if required.

Technical Qualifications

• Bachelor’s Degree or Diploma in Mechatronics, Mechanical, Electrical, or Manufacturing Engineering.
• 1–3 years of experience in a production or maintenance engineering role, preferably in the ceramic tile, heavy industry, or automated manufacturing environment.
• Familiar with hydraulic/mechanical presses, automation systems, and PLCs.
• Knowledge of pneumatic systems, sensors, servo drives, and safety devices is preferred.