Maintenance Engineer

• Improve equipment reliability and reduce breakdowns across Chemical Business Unit production lines with primary focus on SSP production lines.
• Lead investigations of chronic equipment failures using IPS, RCA, and APS (Ansel Production System) methodologies, and implement permanent corrective actions.
• Develop and maintain PM Master Plans based on equipment criticality, component ranking, and Time-Based Maintenance (TBM).
• Develop spare part strategies, including critical spare identification, inventory optimization, and spare part standardization.
• Prepare and maintain engineering drawings and equipment documentation to support standardization and spare part procurement.
• Build and maintain complete machine history records, including component replacement history, equipment modifications, and lifecycle tracking.
• Develop component lifetime tracking and recommend replacement strategies based on equipment condition and failure history.
• Lead machine restoration activities to restore equipment to basic conditions and eliminate chronic losses.
• Support maintenance teams in troubleshooting complex mechanical failures and improving equipment maintainability.
• Drive maintenance cost reduction initiatives through Kaizen, engineering improvements, and maintenance optimization.
• Standardize machine components and engineering specifications to reduce spare part variation across production lines.
• Monitor KPIs including MTBF, MTTR, Breakdown Frequency, PM Compliance, Equipment Availability, and Maintenance Cost, and drive improvement actions.
• Support equipment modifications, commissioning, and continuous improvement projects.
• Coordinate with Production, Utility, Automation, Procurement, and external suppliers to improve equipment performance and plant reliability.

Qualifications:

Education

• Bachelor’s degree in Mechanical Engineering /Electrical Engineering / Mechatronics Engineering

Experience

• 3–7 years in maintenance engineering, reliability engineering, production engineering, or mechanical engineering within a manufacturing environment.
• Experience in IWS, TPM is preferred.

Competencies

• Leadership, systematic thinking, analytical ability, problem solving and decision making, troubleshooting skills, strong knowledge of Preventive Maintenance (PM), Time-Based Maintenance (TBM), Root Cause Analysis (RCA), Initial Problem Solving (IPS) and Ultimate Problem Solving (UPS), equipment reliability improvement, spare parts management and standardization, strong coordination with production, maintenance and engineering teams, service minded and sense of urgency.
• Knowledge of manufacturing maintenance systems, equipment reliability, machine lifecycle management, component ranking, preventive maintenance strategies, TPM and APS methodologies.

Other

• Experience with D365 PM, CMMS, or equivalent Computerized Maintenance Management Systems.
• Knowledge of AutoCAD and engineering drawing interpretation.
• Understanding of TPM (Total Productive Maintenance), Reliability Centered Maintenance (RCM), Preventive Maintenance (PM), and Predictive Maintenance (PdM) methodologies.
• Knowledge of equipment reliability engineering, MTBF, MTTR, equipment criticality assessment, and spare parts management.
• Experience in machine restoration, equipment standardization, and continuous improvement projects.
• Good command of English.
• Computer literate.